3 Aavaan ivnoiivn SNiDiasw do Aavaan ivnoiivn 3NIDIQ3W do Aavaan SRARY OF MEDICINE NATIONAL LIBRARY OF MEDICINE NATIONAL LIBRARY OF 3 Aavaan ivnoiivn 3NiDia3w do Aavaan ivnoiivn snidiosw do Aavaan i $\y i iRARY OF MEDICINE 3 Aavaan ivnoiivn NATIONAL LIBRARY OF MEDICINE NATIONAL LIBRARY OF 3NIDIQ3W do Aavaan ivnoiivn' snidicjsw do Aavaan SRARY OF MEDICINE < -- / I NATIONAL LIBRARY OF MEDICINE NATIONAL LIBRARY OF a. SNiDiasw do Aavaan ivnoiivn 3nidiq3w do Aavaan 3RARY OF MEDICINE NATIONAL LIBRARY OF MEDICINE NATIONAL LIBRARY OF '(1 V\ I. /V > r i- ^s^ i vs ivn SNiDiasw do Aavaan ivnoiivn 3NOIQ3W do Aavaan ivnoiivn 3 INE NATIONAL LIBRARY OF MEDICINE NATIONAL LIBRARY OF MEDICINE N V Sr /\ */ , \.__^ 'V i w\ I DENTAL METALLURGY: Manual for the Use of Dental Students CHAS. J. ESSIG, M.D., D.D.S., iff PROFESSOR OF MECHANICAL DENTISTRY AND METALLURGY IN THE DENTAL DEPARTMENT OF THE UNIVERSITY OF PENNSYLVANIA. Or-" (A', PHILADELPHIA: The S. S. White Dental Mfg. Co. 1882. Cxaa^-S-V- VvJU E7f5u I8SZ. Copy-right. The S. S. White Dental Manufacturing Co. 1882. ALL RIGHTS RESERVED. PRESS OF PATTERSON & WHITE, PHILADELPHIA. PREFACE. HPIIE object of the author in the preparation of this manual was to place in the hands of stu- dents of dentistry an outline of the scientific princi- ples involved in the reduction of the metals, their properties, the modifications resulting from alloying, and their application to dental uses. While the properties of many of the metals have been only incidentally or illustratively referred to, special consideration has been given to those most commonly used by dentists. In Chapter V. a resume of the author's experiments in the formation of alloys for amalgams is given. These were made for the purpose of enabling him to present the subject systematically to the students who sat under his teachings ; and, while the chapter is far from being a complete treatise on the subject, it is hoped that it will prepare the dental student for a better comprehension of that" branch of metallurgy, occupying, as it does,, so conspicuous a place in the practice of dentistry. As the atomic weights, specific gravity, and fusing- points of the metals are differently stated somewhat by various authors, the figures given in this manual iii CHAPTER I. METALLURGY. HPIIE art of separating metals from their ores, or from simple combinations with non-metallic ele- ments, and their application to useful purposes, may be regarded as a separate branch of chemical science. It is essential that the student, before commencing its study, should acquire a good preliminary knowl- edge of chemistry and mechanics. The empirical reduction of the ores of metals seems to have been practiced at a very remote period, its origin being traced to Tubal Cain, seventh only in descent from Adam.* The remains of numerous mines have been discovered on the southern and eastern borders of the Ural Mountains, in which have been found hammers and chisels of copper, and other instruments of the same metal of which the uses at present are unknown.f That these operations were conducted by a wandering people would seem to be evidenced by the absence of any traces of masonry in the neighborhood; and the fact that no iron tools were found near them would indicate their great antiquity. * Fourth chapter of Genesis, Tubal Cain is spoken of as an " in- structor of every artificer in brass and iron." f Percey's Metallurgy. (7) 8 DENTAL METALLURGY. (xmelin found in the eastern part of Siberia the remains of nearly one thousand sm el ting-furnaces, very primitive in character, surrounded by heaps of scoria, broken pottery, and other evidences that metallurgical operations of considerable magnitude had been at some distant period carried on in that locality.* The alchemists of the Middle Ages were the metal- lurgists par excellence of that period, and there is evidence that they were acquainted with chemical processes for the reduction of metals, which were brought to a great state of perfection, thus showing that the practical part of metallurgy was far in advance of the theoretical, j- * Percey's Metallurgy. f The following experiments, from manuscripts discovered by M. Ferdinand Hoefer, will serve to convey an adequate idea of the status of metallurgy from the third and fourth centuries down to a compara- tively recent date: "Experiment No. 1.—A piece of red-hot iron is placed under a bell, which rests in a basin full of water. The water diminishes in vol- ume, and a candle, being introduced into the bell, sets fire at once to the gas inside. Conclusion—water changes into fire. " Second Experiment.—A piece of lead, or any other metal except gold or silver, is burned in contact with the air. It immediately loses its primitive properties, and is transformed into a powder or species of ashes or lime. The ashes, which are the product of the death of the metal, are again taken and heated in a crucible, together with some grains of wheat, and the metal is seen rising from its ashes and re-assuming its original form and properties. Conclusion—metals are destroyed by fire and revivified by wheat and heat. " Third Experiment.—Argentiferous lead is burned in cupels com- posed of ashes of pulverized bones; the lead disappears, and at the end of the operation there remains in the cupel a nugget of pure silver. Conclusion—lead is transformed into silver." (It is probable that upon this and analogous facts was founded the theory of the transmutation of metals.) METALLURGY. 9 To these early experimenters, however, must be awarded the credit of great industry. They knew nothing of the metals as ultimate bodies, nor of the particular force governing their union with the non- metallic elements, and finding that an earthy matter, such as an ore of iron, became converted by fire into a metal, they naturally believed the change of earth into metals to be possible, and in the search for gold, the philosopher's stone, etc., they really, by mere accident, discovered many valuable chemical agents. In this way sulphuric, nitric, and hydrochloric acids were produced, and these, made to act upon the metals, in turn yielded the metalline salts. Thus it will be seen that from the gradual aggre- gation of facts resulting from the pursuits of the alchemists ultimately sprang an exact science, and towards the latter part of the sixteenth century appeared a set of investigators of a very different " Fourth Experiment.—A strong acid is poured on copper; the metal is acted upon, and in process of time disappears, or, rather, is trans- formed into a green transparent liquid. Then a thin plate of iron is plunged into the liquid, and the copper is seen to reappear in its ordi- nary aspect, while the iron in its turn is dissolved. Conclusion—iron is transformed into copper." Practically the fourth experiment, quoted from Jules Andrieu's paper on- " Alchemy," written for the Encyclopaedia Britannica, is electro- lysis, the principle by which a compound of a metal with a non-metal is decomposed by galvanic electricity, but the transmutation theory was generally accepted as accounting for the phenomena noticed in this experiment, and it would seem that at least some of the savants of the period were sufiiciently shrewd and unscrupulous to turn the process to profitable account, since we find that " St. Thomas Aquinas, in his theological writings, forbids the sale of ' alchemist's gold,' and, in a special treatise on the subject unmasks an imposture of the char- latans of the day, who pretend to make silver by projecting a sublimate of white arsenic on copper." 10 DENTAL METALLURGY. order, who, instead of wasting their time in the pur- suit of such fanciful theories as that of transmutation, etc., devoted themselves to the unraveling of the principles that govern the composition and forma- tion of bodies already known. Thus, Paracelsus* was the first to distinguish the true cliaracter of some of the well-known salts, such as alum and cop- peras, showing that they contained metals—a matter of great importance at that day, inasmuch as it eventually led to the discovery that many of the well-known crystalline salts were compounds of dis- similar elements, as a metal with a non-metallic body, and to a knowledge of the particular force governing their union ; and finally the investigations of Beecher and Stahl of Cronstadt, Klaproth, Wollaston, Ber- zelius, Wohler and Deville, and others, have dispelled many illusions and rendered accurate the present literature of the subject. During the latter half of the eighteenth century the list of metals was aug- mented by new discoveries, and the application of the voltaic current to the decomposition of the alka- lies by Sir Humphry Davy, in 1807-8, added a dozen or more. The employment of the spectroscope by Kirchhoff and Bunsen, in 1860, brought to light so many new metals that the total number now exceeds fifty. * Paracelsus, though the author of many fanciful doctrines, seems to have been the first to offer a true chemical explanation of the action of mercury, lead, etc., upon the human system. CHAPTER II. THE METALLIC ELEMENTS. ]y/TODEEN CHEMISTEY assumes that the metals are elementary bodies,* yet there have been other theories presented regarding their ultimate character, and it is thought by some that " when man shall have mastered that great power of nature, elec- tricity, many of the so-called elements will be found probably to be compound bodies." Others have enter- tained the theory of but one ultimate element; f while nearly all agree that as we advance in knowledge new elements will be brought to light. The old philosophers applied the term element to imaginary principles of matter, such as fire, water, *Some authorities on chemistry do not strenuously adhere to the belief that the so-called elements are necessarily simple bodies, and are careful to teach that what are at present regarded as elements are bodies which they are unable to decompose. Much attention has re- cently been attracted to the investigations of Mr. J. Norman Lockyer, F.R.S., as presented to the Royal Society in a paper read December, 1878, in which the theory was presented that " the so-called elements of the chemists are really compound bodies." While the tendency of speculative philosophy is in the direction of Mr. Lockyer's conclusions, —that all the elements are built up from a primitive material lighter than hydrogen—yet this discovery is too recent and the experiments upon which it is based are too imperfectly known to allow us as yet to count it as one of the assured results of modern research. + Prof. Graham's Researches with Hydrogen, 1869. (H) 12 DENTAL METALLURGY. and air; while the elements of the alchemists were salt, sulphur, and mercury. The term is now used as synonymous with simple body, or one of the un- decomposable constituents of any kind of matter, or that which cannot be divided by chemical analysis. The elements known at present number sixty-five, and are divided into the metallic and non-metallic. Of these, fifty-one are metals, as follows: COMBINING NAMES. SYMBOLS. WEIGHTS. Aluminium. Al. 27-4 Antimony. Sb. (Stibium) 122 Arsenic. As. 75 Barium. Ba. 137 Bismuth. Bi. 210 Cadmium. Cd. 112 Cassium. Cs. 133 Calcium. Ca. 40 Cerium. Ce. 92 Chromium. Cr. 52-2 Cobalt. Co. 58-8 Copper. Cu. (Cuprum) 63-4 Davyum. Da. (?) Didymium. D. 95 Erbium. E. 168-9 Gallium. Ga. 68 Glucinum. Be. (Berryllium) 9-4 Gold. Au. (Aurum) 197 Indium. In. 113-4 Iridium. Ir. 198 Iron. Fe. (Ferrum) 56 Lanthanum. La. 93-6 Lead. Pb. (Plumbum) 207 Lithium. Li. 7 Magnesium. Mg. 24 Manganese. Mn. 55 Mercury. Hg. (Hydrargyrum) 200 THE METALLIC ELEMENTS. 13 COMBINING NAMES. SYMBOLS. WEIGHTS. Molybdenum. Mo. 96 Nickel. Ni. 58-8 Niobium. Nb. 94 Osmium. Os. 199-2 Palladium. Pd. 106-6 Platinum. Pt. 1974 Potassium. K. (Kalium) 39-1 Rhodium. Rh. 104-4 Rubidium. Rb. 85-4 Ruthenium. Ru. 104-4 Silver. Ag. (Argentum) 108 Sodium. Na. (Natrium) 23 Strontium. Sr. 87-6 Tantalum. Ta. 182 Thallium. Tl. 204 Thorium. Th. 235 Tin. Sn. (Stannum) 118 Titanium. Ti. 50 Tungsten. W. (Wolframium) 184 Uranium. U. 240 Vanadium. V. 51-2 Yttrium. Y. 92 Zinc. Zn. 65-2 Zirconium. Zr. 896 Of these, only about fourteen are employed in true metallic condition. These are: Antimony, Magnesium, Aluminium, Mercury, Bismuth, Nickel, Copper, Platinum, Gold, Silver, Iron, Tin, Lead, Zinc. Twelve are more or less extensively used in medi- cine, and in the arts as coloring pigments and for alloying purposes. These are : 14 DENTAL METALLURGY. Arsenic, Lithium, Barium, Manganese, Cadmium, Potassium, Calcium, Sodium, Chromium, Titanium, Cobalt, Uranium. The remaining twenty-five are as }Tet of little or no practical use in the metallic state. Seven of the metals play a more or less important part in the maintenance of animal and vegetable life. These are: Aluminium, Manganese, Calcium, Potassium, Iron, Sodium. Magnesium, The metallic elements are divided by metallurgists into two classes—the noble and base inetals. The first are those which are capable of being separated from combinations with oxygen by merely heating to red- ness. The base metals are those whose compounds with oxygen are not decomposable by heat alone. The noble metals are ten in number, as follows: Mercury. Hg. ' 200 Silver. Ag. 108 Gold. Au. 197 Platinum. Pt. 197-4 Palladium. Pd. 106-6 Rhodium. Rh. 104-4 Ruthenium. Ru. 104-4 Osmium. Os. 199-2 Iridium. Ir. 198 Davyum., Da. (?) The base metals are further subdivided according to their affinity for oxygen and other chemical prop- erties. CHAPTER III. PROPERTIES OP THE METALS. A METAL may be defined as an elementary sub- stance, usually solid at ordinary temperatures,* insoluble in water, fusible by heat, and possessing a peculiar luster, commonly spoken of as a " metallic luster;" an expression sometimes used in describing the appearance of substances which present a similar condition of surface. To these qualities must be added those of conducting heat and electricity, which the metals possess to the greatest extent, and the power of the metals of replacing hydrogen in chemical reactions; as, when zinc .is placed in contact with hydrochloric acid it displaces the hydrogen and unites with the chlorine to form zincichloride (chlo- ride of zinc), thus: Zn + 2HC1 = ZnCl2 + H2 liberated. Another characteristic of the metals is their basic properties when united with oxygen. Arsenic and tellurium are by some regarded as in- termediate links between the metallic and non-metallic bodies. Watts, in his " Dictionary of Chemistry," says of tellurium that "this element, though decidedly metallic, must be classed as a member of the sulphur * Mercury is an exception, being fluid at the ordinary temperature. It freezes at —40° F. (15) 16 DENTAL METALLURGY. family," probably in consequence of its bad conduct- ing qualities and the acid character of its oxides. Bloxam does not regard arsenic as a metal, and states that, though " some authorities class it as such on account of its metallic luster and property of con- ducting electricity, yet it is lacking in the quality of forming a base with oxygen, a property common to all the true metals;" and asserts that " the chemical character and composition of its compounds connect it in the closest manner with the phosphorus group." On the other hand, we find some of the non-metallic bodies possessing the chemical but not the physical properties of the metals. Thus, the real nature of hydrogen has long been an interesting point of dis- cussion among chemists, some supposing it to be a metal in a gaseous form. Dumas and others prophe- sied that '•' if ever the means of liquefying hydrogen is found, it will present the appearance of quick- silver," and their grounds for this belief are its uniformly basic properties. Others contend that it is a neutral substance, possessing both the basic properties of a metal and the chlorous qualities of a gas. In 1869 it was announced that Prof. Graham, an eminent English chemist, had discovered the metallic hydrogen. " This new metal, baptized ' hydroge- nium,' was white, magnetic, of a specific gravity about 2, and appeared to have some analogy to mag- nesium." This discovery excited much speculation. Upon verification, however, the new metal was found to be a compound of palladium and hydrogen, in which the former had absorbed 700 or 800 times its bulk of the latter. PROPERTIES OP THE METALS. 17 Again, the existence of a hypothetic compound metal called ammonium, and having the constitution XH4, has been assumed as the only method of ex- plaining the perfect analogy that exists between the salts of ammonium and those of some of the metals, actual experiments having already strengthened this theory, at first founded only on analogy.* The metals are all quite opaque, with the single exception of gold, which, however, is only transpa- rent in leaves of a highly attenuated condition, when it transmits green light.f The Color of the metals ranges from the pure white of silver to the bluish hue of lead. Between these two the major part of the others may be found. About five run from light yellow to deep red. These are barium and strontium, pale yellow; calcium, somewhat deeper in color, and gold, when pure, of a rich yellow. Copper is the only red metal. It was at one time supposed that the mineral titanium, well known to dentists as a dark red (copper-colored) crystalline substance, used in a finely-divided state as a coloring pigment in the manufacture of porce- lain teeth, was a metal. It was so pronounced by Wollaston. Wohler and Deville, however, demon- strated that the red mineral is an oxide, and they verified their statement by producing the metal it- self, which is of a steel-gray color. The color of the metals is modified by alloying.J * E. Miller, Treatise on Chemistry. f It is by some believed that the absence of transparency in the other metals may only depend upon our inability to obtain them in a sufii- ciently attenuated condition. % See chapter on "Alloys." 18 DENTAL METALLURGY. Luster.—This characteristic of the metals is prob- ably the result of perfect opacity, by which the rays of light are reflected from the surface. Odor and Taste are possessed by some few of the metals. The greater number, however, are destitute of these qualities. Iron, copper, and zinc, when heated, evolve peculiar odors, and one means of de- tection of arsenic is the odor of garlic observed when that metal is exposed to an elevated temperature. Odor and taste may depend upon voltaic action. The former may be noticed in a marked degree when holding in the hand a mass of an alloy composed of gold, platinum, tin, and silver prepared for use as amalgam. The moisture of the hand, aided by its heightened temperature, seems to promote the elec- trical action. Fusibility.—All metals admit of being reduced to a liquid state by the application of heat, but the tem- perature at which they melt differs widely. Thus, mercury retains its liquid form to 39° F. below zero, and is always fluid at ordinary temperatures. Po- tassium and sodium fuse below the boiling-point of water; tin, lead, and antimony below redness. Gold, silver, and copper require bright redness. Iron, nickel, and cobalt fuse at white heat, while platinum, iridium, rhodium, titanium, etc., become fluid only when ex- posed to a powerful voltaic current or the flame of the oxyhydrogen blow-pipe. PROPERTIES OF THE METALS. 19 Table of Fusing-points of the Principal Metals. P3 05 O rQ *J 61 bD sS f< — a> o be If §tf bo ..+=«« bO II " u -• rt *• 0 u a u c .5 on to C •-* CT* ta 2: 0 _i Q"° . Milli-metres TENACITY. Tenacity calculated for 1 sqr. Millimetre of Sec-tional Area. METALS. At 0° C Atioo°C At2oo°C At o° C 0 0 8 Grms 8 Grms Grms Grms Grms Grms Gold . . .0-41250 2459 2035 1722 18400 15224 12878 Platinum .!o-41000; 2987 2546 2281 22625 19284 17277 Copper . .;0-48000, 4542| 3958 3296 25100 21873 18215 Silver . . 0-39825 3528 2898 2314 28324 23266 18577 Palladium .0-39750 4527 4031 3360 26481 32484 27077 Iron . . 017500 4940; 4611 5057 205405 191725 210270 The following table shows the order of relative capacity of the metals for sustaining weight: * Percey's Metallurgy. PROPERTIES OF THE METALS. 29 !• Iron. 4. Silver. 7. Tin. 2. Copper. r>. Gold. 8. Lead. 3. Platinum. 6. Zinc. It has been observed that students and others very often fail at first to appreciate the difference between these properties, and they not infrequently fall into the mistaken idea that the three qualities of malle- ability, ductility, and tenacity are possessed to an equal extent by each metal. If, however, we take gold, for example, the most perfectly malleable and ductile of the metals, we shall find that in tenacity it ranks considerably below some of the others, and the greatest care is necessary to enable the operator to draw a piece of pure gold into even a moderately fine wire, and beyond a certain limit, past which platinum or copper may be carried with safety, gold would not possess sufficient tenacity to overcome the resistant force to which it would be exposed in passing through the smaller holes of the draw-plate, and frac- ture would result. Iron, on the other hand, which exceeds all the other metals in tenacity, is in malleability inferior to gold, silver, copper, platinum, palladium, lead, zinc, tin, and cadmium. Crystalline metals, such as bismuth, antimony, and arsenic, do not possess these properties. They are easily broken by even slight blows of a hammer, and the two latter may be reduced to powder in a mortar. It is stated that brass which has been drawn into wire will often after a certain lapse of time become crystalline in texture and brittle by slow change of molecular arrangement.* * Making's Metallurgy, p. 10. 3* 30 DENTAL METALLURGY. Crystallization.—It is stated that, under favorable circumstances all the metals will assume a crystalline form. It is known that some of them, as gold, silver, etc., are found native as cubes or octahedra, or in slight modifications of these forms; and metals in a crystalline form may be obtained by electrolysis. For example, silver may be obtained in the form of crystals nearly pure by introducing strips of copper into a solution of argentic nitrate. A piece of zinc introduced into a solution of plumbic nitrate will precipitate the lead in the form of feathery crystals. Gold may also be deposited in this form from solution by the introduction of a stick of phosphorus. Nearly all the metals 3'ield crystals when deposited from their solutions by electric currents of feeble intensity. The beautiful preparation known as Watts's Crystal Gold is formed in this way. Gold so prepared is generally in a high state of purity. Elasticity and Sonorousness may be conferred upon the metals by alloying. Thus, iron does not possess these qualities until combined with the proper pro- portions of carbon, when by subsequent tempering the highest degree of elasticity is developed, and pieces of steel of different lengths, as arranged in the dulcimer, responding to percussion by a small wooden hammer, are capable of giving off the most musical sounds. Again, a very great amount of elasticity is obtained by the admixture of copper and zinc in the form of brass, from which a spiral spring may be made, equal to that from any other alloy. It is curious to observe how this quality may be developed by the admixture of two metals, both of PROPERTIES OF THE METALS. 31 which, examined separately, are soft and destitute of anything like springiness. Thus, gold and platinum, both soft metals, when combined in the proportions of, say, 1 grain of the latter to 1 dwt. of the former, of 20-carat fineness, will afford a decidedly elastic alloy suitable for clasps as attachments for artificial dentures. A tolerably elastic alloy may be formed by combin- ing platinum with a small amount of iridium. This alloy is frequently employed in the construction of artificial dentures.* Sonorousness is obtained to the greatest extent in alloys of copper and tin, known as bell-metal. Volatility.—All metals are probably more or less volatile, although only a certain number admit of being converted with any degree of facility into a state of vapor, even at the highest temperatures. Some of the conspicuously volatile metals are zinc, cadmium, mercury, arsenic, tellurium, potassium, and sodium; while a few others have the property of communicating characteristic colors to flame, and are probably "volatile to a limited extent. Metals are sometimes characterized as " fixed," as gold, copper, nickel, etc., and "volatile" (during fusion), as cadmium, zinc, etc* Arsenic may unques- tionabl}T be regarded as belonging to the latter group, passing as it does without fusion from the solid to the gaseous state. Gold has been known to volatilize under certain conditions. Makins states that it is doubtful whether it is at all volatile per se, but if alloyed with copper * See chapter on " Platinum and its Alloys." 32 DENTAL METALLURGY. it has been shown b}T Napier to be considerably vol- atilized, so that quantities amounting to 4£ grains could be collected during the pouring of 30 pounds' weight from a crucible. According to Makins, the conditions under which gold has been known to vol- atilize are, when it is mixed with silver and lead and cupelled together, he having collected considerable quantities of each metal from the chimney of an assay furnace after only a few weeks' use. Agents which may Volatilize a Metal.—Concentration of solar rays in the focus of a lens; the Voltaic cur- rent; the oxyhydrogen blow-pipe flame. M. Despretz employed the three in conjunction, by which means he volatilized magnesium, and by the action of a powerful Bunsen battery alone he reduced carbon by volatilization to the state of a black powder.* * Percey's Metallurgy. « CHAPTER T\T. ALLOYS. "A/TOST of the metals are capable of uniting with one another, forming a class of compounds termed alloys, in which may be observed to a greater or less extent the properties of the several constituents entering into the union. From 41 purely scientific point of view, the study of the alloys is an interesting one, as they are not only mixtures of metals possessing certain distinct qualities, but in reality are true chemical compounds. In the appearance which often accompanies the union of the metals, and in the properties of the resulting alloys, we may frequently observe the phenomena which characterize chemical affinity, such as heat and incandescence, resulting in the formation of sub- stances having a definite composition, distinct crys- talline form, and properties different from those of the constituents. When a piece of clean sodium is rubbed in a mortar with dry mercury, the former dissolves, and a peculiar seething sound, resembling that caused by the immer- sion of a hot body in water, is produced, due to the evolution of heat which accompanies the combination. the mercury rising rapidly in temperature as the pieces of sodium are added. As the mercury cools, the (33) 34 DENTAL METALLURGY. resulting alloy, which is brilliantly white, crystallizes in long, needle-like forms from the middle of the liquid, and the excess of mercury may be poured off. Alloys are generally harder and more fusible than the metals of which they are formed, and as many metals are unfit in the pure state for use in the me- chanic arts, owing to extreme softness or high fusing- points, these properties are modified to suit various requirements by the admixture of other metals. Thus, as a base for an artificial denture, pure gold would be too soft to withstand, without bending, the force to which the fixture would be exposed during mastica- tion, but by the addition of 4 grains of copper and 2 of silver to the dwt. of pure gold the necessary rigidity may be obtained without materially affecting the other properties. Again, it is often desirable to unite several pieces of the same metal or of different metals. This is accomplished by means of a class of alloys called solders, generally formed of the metal upon which they are to be employed, with the addition of some other metal which will materially reduce the fusing-point without affecting the color, as it is desirable that the place of union should not be notice- able. For example, a solder suitable for use in pros- thetic dentistry should fuse at a much lower temper- ature than the plate upon which it is to be used. Its color should be as nearly as possible the same, and, what is even more important, it should withstand the action of the fluids of the mouth nearly as well. These properties may be obtained by the addition of small amounts of silver, copper, or brass. The value of many of the metals for industrial uses is very greatly enhanced by alloying. Thus, ALLOYS. 35 copper, which is unfit for casting and too tough for turning, may, by the addition of zinc, be rendered not only harder and more elastic, but the fusing-point of the resulting compound will be so much lower than that of the copper alone as to render the casting of it a matter of no great difficulty, while at the same time it will be found susceptible of being turned in the lathe with facility. The tendency on the'part of metals to unite in definite proportions may be studied in connection with platinum, iridium, gold, rhodium, ruthenium, and silver, when fused with tin. If the latter metal is in excess after cooling, a metallic ingot is obtained resembling closeby the original substance; but by the action of strong hydrochloric acid the excess of tin may be dissolved, leaving crystals of a definite alloy of the tin and the noble metal, which cannot be further dissolved by the same acid, but are solvable-in nitro- hydrochloric acid, even when the precious metal con- tained, whether rhodium, ruthenium, or iridium, is in the free state absolutely insoluble. It must not, however, be assumed that all the alloys employed in the industrial arts are the result of defi- nite combination, dissolved in an excess of one of the metals. Many combinations are capable of co- existing in the same alloy. This may be demonstrated in an alloy of tin, lead, and bismuth, which melts below the boiling-point of water. Heated to 25° C, and then permitted to cool, it will be observed, by the assistance of the thermometer, that the fall of temper- ature is twice distinctly arrested. The cause of this phenomenon has been assumed to be the produc-* tion in the compound of a less fusible alloy, which 36 DENTAL METALLURGY. in solidifying evolves heat, and thus for a time retards the gradual cooling of the mass. It may, therefore, be assumed that true chemical combinations may occur between two metals, notwithstanding the fact that such union may be masked by excess of one of the constituents. Matthiesen, in an elaborate paper on the subject, states that " an alloy may be, first, a solidified solution of one metal in another; second, a chemical combina- tion; third, a mechanical mixture; or, fourth, a solid- ified solution or mechanical mixture of two or all of the above." In simple mechanical mixture of two metals there is often a tendency to separate. This is noticeable in some alloys of silver and copper by an absence of perfect homogeneity in the ingot. Again, some of the metals form mixtures so decidedly mechan- ical that on being allowed to stand after fusing they will separate, the one possessing the highest specific- gravity settling to the bottom. This may be observed when lead and zinc are mixed. Matthiesen, however, found that the lead retains 1-6 per cent, of the zinc, while the zinc retains 1-2 per cent, of the lead.* Density.—Theoretically, it might be supposed that the density of an alloy would be the mean of its con- stituents. Such, however, is not always the case, as the resulting number is sometimes equal to, or greater or less than, the theoretical mean. The alloys of gold and silver are less than the mean density of the com- ponents in consequence of expansion, while brass and the alloys of lead and antimony vary in the opposite direction through a condensation of their constituents. * Makins's Metallurgy, p. 62. But in the formation of some alloys there is no altera- tion of volume, and the density of such will correspond to that obtained by calculation as the mean of their constituents. The following table,* by Thenard, gives the alloys in which the specific gravity of the compound is superior, also those possessing an inferior density to the mean of the combined metals :f Alloys Possessing a Greater Spe- cific Gravity than the Mean of their Components. Gold and Zinc. " " Tin. " " Bismuth. " " Antimony. " " Cobalt. Silver and Zinc. " " Lead. " " Tin. " " Bismuth. " " Antimon}'. Copper and Zinc. " " Tin. " " Palladium. " " Bismuth. " " Antimony. Load and Bismuth. " " Antimony. Platinum and Molybdenum. Palladium and Bismuth. Alloys Having a Specific Gravity Inferior to the Mean of their Components. Gold and Silver. " " Iron. " " Lead. " " Copper. " " Iridium. " " Nickel. Silver and Copper. Copper and Lead. Iron and Bismuth. " " Antimony. " " Lead. Tin and Lead. " " Palladium. " " Antimony. Nickel and Arsenic. Zinc and Antimony. Color is always modified 1 >y alloying. It is generally such as might be expected to result from the mixture * Phillips states that it is doubtful whether some of the mixtures included in this table should be regarded as alloys. f Phillips's Metallurgy. 4 38 DENTAL METALLURGY. of the metals entering into the formation of the alloy. There are a few instances, however, where it is dif- ferent. Thus, three parts of silver to seven of gold yields a green alloy, and nickel, added to brass, pro- duces an alloy of silvery whiteness. Malleability, Ductility, and Tenacity.—These prop- erties are generally much changed in metals by alloy- ing ; malleability and ductility being diminished, and in some cases entirely destroyed, even in the combina- tion of two very ductile metals, as is the case with gold containing a small amount of lead, ductility being completely lost. Again, gold and platinum, two exceedingly ductile metals, are rendered much harder and somewhat elastic by admixture. The union of a brittle and a ductile metal yields a brittle alloy. According to Mr. Makins, antimony, a metal so brittle that it may be broken up in a mortar, when added to gold to the extent of y-^r Vai% w^ make the gold quite unworkable. Tenacity is generally increased by alloying. The following results were obtained by Matthiesen. by employing wires of the same gauge and noting the weight which caused their rupture before and after alloying: MS. LBS. Copper, unalloyed. 25 to 30; alloyed with 12per ct. Tin, 80 to 90 Tin, under 7; " with 12 per ct. Copper 7 Lead, " "7; " with Tin.....7 Gold, " 20 to 25; " with Copper ... 70 Silver, " 45 to 50; " with Platinum, 75 to 80 Platinum, " 45 to 50. Iron, " 80 to 90; Steel (or Iron alloyed with Car- ton) ......above 200 Generally speaking, the hardness of metals is ALLOYS. 39 increased by alloying them. A familiar instance is standard gold or silver. Neither of these when unalloyed is sufficiently hard to resist attrition to the degree, required for currency; but the addition of one- tenth of its weight of copper to either metal increases its hardness to the required point. Ninety-four parts of copper with six parts of tin form an alloy so brittle that it may be broken with a hammer. Fusibility.—This is always greater than that of,the least fusible metal entering into the composition of the alloy, and is sometimes greater than in any of the components. Thus, an alloy composed of five parts of bismuth, three of lead, and two of tin, melts at 91° C, less than the boiling-point of water, while tin alone fuses at 227-8° C, and lead at 325° C. and the addition of a small amount of cadmium to the above alloy will further reduce the fusing-point to 140° F., or G0° C. Lead containing a small amount of silver is more fusible than the former in a state of purity, and an alloy may be formed of potassium and sodium which remains fluid at ordinary temperatures of the air. This phenomenon has been explained by Matthiesen. He says that " matter in the solid state exhibits excess of attraction over repulsion, while in the liquid state these forces are balanced, and in the gaseous state repulsion predominates over attraction, and similar particles of matter attract each other more powerfully than dissimilar particles do. The attraction subsist- ing between the particles of a mixture will be sooner overcome by repulsion than will the attraction in the case of a homogeneous body; hence mixtures should fuse more readily than their constituents."* *Makins's Metallurgy, p. Cj. 40 DENTAL METALLURGY. Composition of Alloys.—A statement of the average proportions in which metals enter into the best-known alloys, the composition of which is generally very variable, is given in the following table: Coinage of Gold . . rGold . . . 1 Copper . . . 90 . . 10 Gold Jewelry and Plate < t Copper . 75 to 92 25 to 8 Silver Coinage . . J Silver 1 Copper . . . . 90 . . 10 Silver Vessels . . . ( Silver . . 1 Copper . . . 95 . . 5 Silver Jewelry f Silver . . 1 Copper . . . . 80 . . 20 Aluminium-Bronze . fCopper . 1 Aluminium 90 to 95 10 to 5 Specula of Telescopes J Copper . ' I Tin . . . . 67 . . 33 J Copper . IZinc . . . . 90 . . 10 / Copper . 1 Zinc . . 67 to 72 28 to 33 rCopper . . . 50 German Silver . . J Zinc . . . . 25 1 Nickel . . . 25 Type-Metal.... / Lead . . 1 Antimony . . 80 . . 20 t Copper . . 94 to 96 Bronze Coins and Meda Is J Tin . . 4 to 6 1 Zinc . . 1 to 5 Bronze Cannon . . fCopper . '1 Tin . . . . . 90 . . . 10 Bronze Bells . . . f Copper " I Tin . . . . . 78 . . . 22 Bronze Cymbals . . ( Copper " I Tin . . . . . 80 . . . 20 ALLOYS. 41 | Tin.....100 t? v i nr * i Antinionv ... s English Metal . . . \ Bismuth . '. . . 1 Copper .... 4 Pewter.....i Tin.....u- t Lead.....8 Liquid .Measures . . . {Tin.....*- I Lead.....IS Plumbers'Solder. . . ■ Tin.....,i7 t Lead.....33 Alloys used as plates for artificial dentures and those constituting solders will he described with the metals forming their bases. Decomposition.—When the alloy contains a volatile metal, like zinc or mercury, heat decomposes it, but the temperature required to expel the last trace of the volatile metal must be considerably higher than that metal's normal temperature of ebullition. If the alloy is composed of a noble metal and zinc, lead, or tin, and it is desired to free it of the impurity, this may be accomplished by exposure to a high tempera- ture, and the addition, while the metal is fluid, of some substance rich in oxygen, such as potassium nitrate. By this means the base metal is converted into an oxide, and is then dissolved and held in solution by the borax, which should be used as a flux in the crucible. .Metals in combination with mercury may be separated by the application of heat, mercury volatilizing at 600° F. In the case of particles of amalgam, how- ever, the temperature to which the pieces are exposed should he at least a bright-red heat. Influence of Constituent Metals.—Mercury, bismuth, tin, and cadmium give fusibility to alloys into which thev enter; tin also gives hardness and tenacity; lead 4* 42 DENTAL METALLURGY. and iron give hardness; arsenic and antimony render alloys brittle. It has been observed that phosphorus and arsenic, when added to alloys of copper and tin, have the power of deoxidizing or eliminating metallic oxides, which are invariably present. The well-known phosphor- bronze owes its closeness of grain and superior tenacity to the addition of phosphorus, and it is claimed that " when arsenic or arsenical compounds are made to unite, under suitable conditions, with alloys of copper and tin, known as bronze or gun-metal, it imparts to them several remarkable and, for many purposes in the arts, desirable properties—among others and prin- cipal of which are homogeneity, hardness, elasticity, greatly increased tensile strength and toughness, and a peculiar smoothness, rendering it a valuable anti- friction metal for journal-bearings," etc. The arsenical compounds of alloys of copper and tin are also more fluid when molten than are other known alloys of copper and tin—a property which renders them capable of filling out sharply and with- out flaws the most intricate molds. Liquation.—The constituents of an alloy heated gradually to near its point of fusion frequently unite to form newT compounds, and if the fluid portion is poured off, there remains a solid alloy less fusible than the original. Copper is separated from silver by this process. In bars of silver alloyed with copper, a curious tendency on the part of the latter to separate and aggregate at the edges, as the fused mass assumes the solid form, has been observed. Mr. Makins states that, as a result of careful examination of Mexican dollars and crown pieces, he found the variation ALLOYS. 43 between the center and edges to range in the former from one to six, and in the latter from one to four milligrammes. He gives as the average of a number of experiments on twenty-four crown pieces a mean variation of two milligrammes, and as the quality in which the greatest tendency to separate is shown that of 900 parts of silver to 100 of copper.* Temper.—Modified conditions of hardness and elas- ticity of a metal, it has been shown, may be obtained by admixture with other metals and b\- sudden varia- tions of temperature, as in the case of the alloy of 94 parts of copper and G of tin, which forms a bronze so brittle that it may. when slowly cooled, be pulverized with a hammer; but if, on the contrary, it is cooled rapidly, by immersion in cold water, it becomes malleable. The treatment of iron mixed with carbon (steel) is just the opposite, the same result being attained by slowly cooling the heated mass. Preparation.—When the alio}- is to be formed of a noble and one or more of the base metals, the former should be thoroughly fused first ; the latter is then added, and the whole covered with charcoal, to prevent oxidation, and then thoroughly mixed by stirring or agitating. When it is designed to lower the fusing-point of gold or silver for use as solders, by the addition of brass, etc., the precious metal should first be thor- oughly fused with a sufficient quantity of borax; the brass, in the convenient form of wire, should then he quickly thrust into the melted gold or silver. It will almost instantly mix with the melted mass, and * Makins's Metallurgy, pp. 379, 380. 44 DENTAL METALLURGY. the borax, if in sufficient quantity, will cover the liquid alloy, and thus protect from oxidation by con- tact with the atmosphere. The action of acids upon alloys is generally more energetic than upon a simple metal, but it varies according; to the relative amounts of their constitu- ents. Silver alloyed with a large quantity of gold is protected from the action of nitric acid. Sometimes, however, the reverse of this is seen, and metals which are totally insoluble in certain menstrua are made to dissolve in them by the addition of a metal on which they have the power of acting. Thus, plat- inum, although of itself insoluble in nitric acid, may be dissolved by it when sufficiently alloyed with silver. Alloys consisting of two metals, one readily oxi- dizable, the other possessing less affinity for oxygen, may be readily decomposed by the combined action of heat and air. In this case the former metal will be rapidly converted into an oxide, excepting perhaps the last portions, wilich may in some degree be pro- tected from further action by the oxide already formed. This increased affinity for oxygen exhibited by alloys is probably an electrical phenomenon, the stu00 " An amalgam of this alloy hardened almost instantly, so that a filling of it might be inserted and finished at one sitting. For the sake of experiment, another ingot was made, from which the silver was omitted. The result was an exceedingly brittle alloy, which could only be made to unite with mercury by heat- ing, and even then with difficulty, and it did not harden sufficiently to be of any use as a filling-mate- rial. Thus it will be seen that silver fills an import- ant place in dental alloys, since without its presence amalgamation becomes difficult, and rapidity in hard- ening is not secured. Cold combines with mercury at all temperatures. but for rapid amalgamation an elevation of tempera- ture is required, and the process is accelerated if the o-old is in a state of fine division. AVith mercury 52 DENTAL METALLURGY. alone it does not harden well; added to tin, it to a certain extent facilitates setting, but does not harden sufficiently for use in the mouth, though it prevents the tendency to draw away from the edges. But it is when added to an alloy of tin and silver that the greatest benefit is derived from its presence. I found that an alloy consisting of Cold . .' . . 500 milligrammes, Silver .... 2000 " Tin.....2500 " when mixed with mercury in the proportion of 500 milligrammes of the alloy to 250 milligrammes of mercury, retained its sharpness of edge, hardened well in a few minutes, and apparently filled all the requirements of a dental amalgam. I am aware that it has been stated that gold added to an alloy of tin and silver retards hardening, but I suspect this to be an error, and the presence of an excess of mercury to be the real cause of the tardiness in setting. Platinum, in the usual form of plate or wire, does not readily unite with mercury. A very smooth and plastic amalgam may, however, be formed by rubbing some finely-divided platinum, such as is obtained by precipitation, with mercury in a heated mortar. An amalgam composed of platinum and mercury alone does not harden well. The properties of an alloy of tin and silver are also greatly impaired by the addition of platinum in any considerable quantity. The author found an alloy consisting of tin. 2500 milligrammes, platinum 500 milligrammes, to be ex- ceedingly brittle, and with so little affinity for mercury that amalgamation Mas only accomplished by elevation AMALGAMS. 53 of temperature and much rubbing, while the property of setting was almost entirely lost. If platinum be added to an alloy of gold and tin, the same negative results are observed. When com- bined with tin, silver, and gold, however,, the influ- ence of platinum becomes apparent. With the right amount of mercury, it seems to confer upon such an alloy the property of almost instantly setting, as well as much greater hardness. Thus, it will be seen that the qualities claimed for platinum per se belong in reality to the combination of tin, silver, gold, and plat- inum, with mercury, since if either one of the others is omitted the platinum does not even remain passive, but actually by its presence causes marked deteriora- tion of the qualities essential in a dental amalgam. Alloys containing platinum amalgamate less readily than those wherefrom it is absent; yet when union has once begun the}" seem to require a greater amount of mercury to render them plastic. By careful ex- periment, I found that with an alloy of Platinum .... 500 milligrammes, Gold.....500 Silver.....2000 Tin.....2500 " the smallest amount of mercury which could be em- ployed without impairing the strength and general working qualities of the amalgam, was 300 milli- grammes to 500 milligrammes of the alloy; while with another ingot composed of Gold.....500 milligrammes, Silver.....2000 Tin.....2500 5* 54 DENTAL METALLURGY. 160 milligrammes of mercury to 500 of the alloy afforded a perfectly good result. The proper quantity of mercury should be ascer- tained by careful experiment, as the statements of manufacturers or venders are not always reliable. In order to ascertain the amount of mercury re- quired by different alloys, a small quantity of the latter should be taken, say one gramme, and, after weighing, the mercury may be carefully added and mixed by rubbing until the mass assumes a semi- coherent state. It should then be weighed again, to determine accurately the amount of mercury present. It may then be introduced into a glass tube and con- densed by means of instruments slightly warmed. Should the proportions not be correct, another trial may be made, and the quantity of mercury increased or diminished as indicated by the results of the first experiment. The quantity of mercury required by each alloy is probably definite, so that a tolerably accurate approxi- mation of the composition of an alloy may be arrived at by carefully noting the required proportions of one to the other. Different means are employed in the attainment of this object. Probably the most common is to mix the alloy with a large excess of mercury, and then to ex- press the surplus of mercury either by compression with the fingers or through the pores of a piece of chamois-leather. The first involves the loss of some of the alloy, which is carried away with the surplus of mercury, and neither is to be relied upon as a means of excluding an excess of mercury. There are also several methods employed in mixing AMALGAMS. 55 amalgams. Probably the most common one consists in simply rubbing the alloy and the mercury together in the palm of the hand. This is certainly the most expeditious, though not a very neat way, and much has been said about manifestations of the physiological effects of mercury following a long continuance of the practice. I have made considerable effort to ascertain the correctness of this theory, in view of the fact that some have attributed certain phases of ill-health to absorption of mercury applied in this way, but I have been unable to trace a single case of ptyalism or any other well-marked sign of mercurial poisoning to this cause. It would be well to remember, however, that the active properties of mercury are developed by a state of fine division, and there is nothing- unreason- ed able in the belief that mercury, highly comminuted by rubbing in the palm of the hand, may find its -way into the system and produce constitutional disturb- ance. In view of these facts, it Mould be a proper precaution to prevent contact of the mercury Avith the skin. This may be accomplished by covering the hand with a piece of rubber dam, forming a sort of mitten, leaving the fingers free and having an opening for the thumb to pass through. Small porcelain and glass mortars are also employed in promoting amalgamation, but they do not effect the desired purpose speedily, in consequence of the granules of the alloy becoming burnished by the attrition of the pestle. Heating the mortar will, however, greatly facilitate union. Mr. Fletcher has recently called attention to a simple and effective method of mixing amalgams. The re- quired weight of filings and mercury are put into a long, 56 DENTAL METALLURGY. narrow test-tube or bottle, and well shaken for a few seconds. The percussive force brought to bear upon the mass promotes prompt union. Some difficulty may be encountered in introducing amalgam fillings when the mercury has been reduced to the minimum. The semi-coherent mass, almost in the form of a powder, is not easily conveyed to the cavity, especially if it is in the superior arch. Fletcher has recently devised a sort of mold by which amal- gams mixed so dry as to be unmanageable may be rapidly shaped into a convenient M'orkable form. It consists of a cylinder, into M'hich the semi-coherent mass is poured. By means of a piston the powder is compressed into disks of the desired thickness, which may be introduced into the cavity and solidly com- pressed with slightly-warmed instruments. It is claimed that this arrangement practically does away with the chief objection to the use of very dry amal- gams. Should the amalgam harden and become unmanageable before the completion of the filling, it may be rendered plastic and cohesive without disturb- ing the process of crystallization or the property of setting, by the use of slightly-heated instruments. A further addition of mercury Mill be found to greatly impair, if not destroy, these properties. Amalgams may be regarded as chemical compounds having definite proportions, and capable of being dissolved in an excess of mercury, in which condition, however, they will no longer be found to fulfill the re- quirements of a filling-material. Hence the operator should in no case attempt to restore the plasticity of an amalgam- Miaich has once hardened by a further addition of mercury. AMALGAMS. 57 Forming Alloys for Amalgams.—-The putting together of the constituents of an alloy composed of tin, silver, gold, and platinum, is a matter of no great difficulty, as it does not require an extraordinary degree of heat, and it may be easily accomplished in a stove or fur- nace such as is usually employed for heating or cooking purposes. The small reverberatory furnaces recently devised 'by Mr. Fletcher will be found to answer the purpose admirably. I have used one successfully in a large number of melting operations. Their cost is only about $3.50 each. The only difficulty likely to be met in forming an alloy of this description is oxidation of the tin, and the formation of certain definite compounds having a tendency to separate from the mass, thus affording an ingot which is not homogeneous. Oxida- tion of the tin may take place at the instant of union with the platinum, and it is therefore preferable to melt the platinum and silver together first, and then add the tin and gold. A quantity of borax should be fused in the crucible before the metals are melted, the object being to prevent adhesion of the alloy to the sides of the crucible, to facilitate pouring, and to dissolve and hold in solution any oxide MThich may be present. Lastly, a layer of broken charcoal should be placed over the mass before the heating. This will perfectly protect it from oxidation. The formation of definite alloys, it has been shown, takes place with the gradual cooling of the mass; the fusing-point and density of these being greater than of that which remains fluid, they manifest a tendency to settle to the bottom of the crucible in a solid state, and in some cases do not leave the crucible 58 DENTAL METALLURGY. in pouring. Thus the ingot may not possess the desired composition. Again, the alloy may assume a semi-solid form, float ing in masses in the more fluid por- tion, settling at the moment of pouring at the sides or bottom of the mold, the result yielding an ingot which is not uniform in composition, in consequence of which it has been recommended that different parts of every ingot should he tested; but the difficulty may be entirely avoided by carrying the heat to a point of complete fusion and pouring while still very hot, before the tendency to separate is developed. Oxidation of the surface from contact Mith the at- mosphere will retard amalgamation. It is therefore better not to reduce the entire ingot to a state of fine division. It Mill be found to unite more readily Mith the mercury if freshly filed off as required for use. This can easily be effected with one of the coarse files sold at the depots as vulcanite tiles. Other metals, such as palladium, copper, cadmium, bismuth, antimony, and zinc, have been used as con- stituents of amalgams. Copper is said to control shrinkage, while it in- creases the tendency to discoloration. It is also be- lieved to exert a preservative influence on the tooth- structure. The salts of copper formed around amal- gam fillings certainly do permeate and may protect the tooth-structure from further decay, but too much reliance should not be placed in the therapeutic theory in connection Mith this class of amalgams. It is ex- ceedingly difficult to determine such a question. Amalgam is in many cases placed in teeth of such good quality that almost any filling-material would AMALGAMS. 59 answer a conservative purpose, and the examples which are often presented of the long duration of such fillings may prove nothing beyond the density and superior quality of the tooth-structure. Careful and intelligent observation and experiment alone can satisfactorily solve a question of this kind. Brittleness may be increased or diminished accord- ing to the quantity of platinum present, and the re- sulting amalgam will exhibit this quality equally with the alloy. An amalgam filling should always be strong enough to retain its integrity of edge under the force of mastication. A formula from which I have ob- tained very good results is as follows: Silver......40 grammes. Tin......00 Gold......3 " Platinum ..... 3 " Larger percentages of gold and platinum afford no better results;* but, on the contrary, the alio}' is rendered more brittle thereby ; its affinity for mercury is lessened, while its capacity for the latter is increased. as shown under the head of " Platinum." Palladium and mercuiy are said to make a very good filling. According to Mr. Thomas Fletcher, however, all alloys in Avhich palladium enters as a constituent are utterly worthless; combined M'ith tin and silver, it has been found to be unsatisfactory. Mr. Fletcher gives the results of a number of experi- * Under the assumption that amalgams are benefited in proportion to the amount of gold contained, Dr. W. G. A. Bonwill recommends that from 10 to 20 per cent, of gold be dissolved in the mercury used with the alloy. 60 DENTAL METALLURGY. ments with tin, silver, and palladium.* "The alloys given below MTere made from chemically-pure metals. They were melted first at a high temperature, under a layer of charcoal, in a clay crucible, Mith constant stirring. They M'ere then poured quickly into a thick and cold iron ingot mold; broken up and remelted three times, to insure uniformity as far as possible." Pd. 1, Ag. 5. Result powdery and unmanage- able. Pd. 1, Ag. 5, Sn. 1. Eesult ditto. Both readily combined with Hg. Pd. 1, Ag. 5, Sn. 2. Eesult same as above. Pd. 1, Ag. 5, Sn. 3. Result very dirty to mix; makes a leaky plug. Pd. 1, Ag. 5, Sn. 6. Result similar to last. Pd. 1, Ag. 3, Sn. 5. Result very dirty; does not combine properly with mercury. Pd. 1, Ag. 6, Sn. 5, Au. 1. Result similar to last. Pd. 1, Sn. 4. Result very dirty; does not set at all. In consequence of the uniformly bad results of these combinations, Mr. Fletcher states that for the present he has discontinued any further experimen- tation in this direction. Qualitative and Quantitative Examinations of Amal- gam Alloys.—It is frequently necessary for the dentist employing filling-materials of this class to be well informed as to their composition, and it is also often desirable to be able to determine the composition of old amalgam fillings, the constituents of which, besides * British Journal of Dental Science. AMALGAMS. 61 tin and silver, are unknown. With a compound belong- ing to the latter class the first step, after weighing, would be to free it from mercury by heating to red- ness, the loss of weight at the second weighing indi- cating the amount of mercury which was present. After this it is to be treated as an alloy, one gramme of which may be placed in a test-tube or other suita- ble glass vessel and acted upon by a sufficient quantity of chemically-pure nitric acid. The silver is ilissolved and converted into argentic nitrate. The tin is oxi- dized and becomes metastannic acid (5Sn 02,10H2 O). The latter, in the form of a M'hite powder, settles to the bottom of the vessel. If gold forms part of the alloy, it will be recognized, even in the smallest quantity, b}T the very decided purple color which it imparts to the precipitate, due to the formation of purple of Cassius. Platinum may be readily detected by the presence in the test-tube of the finely-divided metal, quite black in color. At this point in the experiment, if neither gold nor platinum is present, the quantitative estimation of the alio}- is not difficult, and may be accomplished as follows: The solution should be rendered neutral by evaporation, and diluted with a large amount of dis- tilled water. The oxidized tin will be found at the bottom of the vessel. After pouring off the solution, this should be washed, dried, and rendered anhydrous by heating to redness, when it is ready for weighing, every 100 parts indicating 78-66 of tin. Eeturning to the solution, the silver is next precipitated by sodium chloride or hydrochloric acid, and may be collected by filtering. If cadmium is present in the remaining solution, 6 62 I)ENTAL METALLURGY. sulphurcted hydrogen Mill throw it down in the form of a yellow powder (sulphide of cadmium), the color distinguishing it from zinc sulphide, which is wiiite. The alkalies, potassa, soda, and ammonia, throw down the oxide of cadmium as a white hydrate. Amnionic carbonate also produces a white precipitate, which is insoluble in excess of the precipitant. The latter quality also distinguishes it from zinc, which is solu- ble under similar conditions. Zinc may be precipitated from a solution by potas- sic carbonate, added in sufficient quantity to decom- pose any ammoniacal salts, ifv present, as such would prevent the precipitation of the carbonate of zinc. The whole is now to be evaporated to dryness, hot water added, the zinc salt boiled, collected by filter- ing, and lastly, after washing, ignited to drive off the carbonic acid, when oxide of zinc remains. In quan- titative estimation, zinc is always weighed in this form, the oxide being calculated as containing 80-24 per cent, of the metal. If copper be present, as it frequently is in amalgam alloys, it will be instantly detected by the greenish hue which it imparts to the solution, after the " break- in g-up" by nitric acid. Indeed, the appearance of the contents of the test-tube will, after the student has acquired some experience, serve to convey a pretty clear idea of the composition of the alloy. For instance, take one gramme of Arlington's alloy, composed of pure tin and silver, and act upon it with nitric acid ; the contents of the test-tube will be a colorless liquid and a perfectly white powder. In another test-tube dissolve some of Lawrence's alloy, and the nitrate, instead of being perfectly colorless, AMALGAMS. 63 as in the preceding experiment, will show a decidedly green tinge, and the presence of copper is verified by the blue color developed by the addition of am- monia. Gold and platinum will be detected in alloys containing these metals by the appearances already described. The presence of copper having been verified, that metal may be precipitated as cupric sulphide, by sulphureted hydrogen. It may then be collected by filtering, and after washing and drying may be oxi- dized by nitric acid, and again be precipitated by potassa, and may then be weighed as an oxide. Should copper and cadmium both be present, the precipitate obtained by sulphureted hydrogen will consist of sulphides of cadmium and copper. Boil- ing in dilute sulphuric acid, however, dissolves the cadmium, so that the copper may be collected by filtering, after which the cadmium may be again thrown down by sulphureted hydrogen. The merest trace of copper in solution may also be detected by-placing a drop of the latter on a strip of clean platinum foil and touching it Mith a point of zinc. A spot of reduced copper Avill instantly appear. For the quantitative analysis of an alloy contain- ing tin, silver, gold, and platinum, the first step should be to remove the tin by deflagration. This is accom- plished by placing the alloy, after weighing, in a small crucible Mith some borax, and heating to bright redness. While at that high temperature small por- tions of potassium nitrate are added. This is de- composed ; its oxygen unites Mith the tin, converting it into stannic oxide (Sn 02). After cooling, the 64 DENTAL METALLURGY. crucible may be broken, and the remaining button, together with any small globules which may adhere to the sides of the crucible, collected and weighed, the loss indicating the amount of tin which was present. If the deflagration has been thoroughly per- formed, the button will be entirely freed of tin, and it then remains to separate the silver from the gold and platinum. This may be accomplished either by nitric or sulphuric acid. But, as the former will dis- solve a considerable portion of the platinum along with the silver, sulphuric acid, which does not thus affect the platinum, affords more accurate results, and is the agent usually employed in parting opera- tions where the alloy consists largely of silver, with appreciable percentage of platinum. The button, now consisting of silver, gold, and platinum, should be rolled into a thin ribbon, and then placed in a glass or platinum vessel with at least two and a half times its weight of concentrated sulphuric acid. This is boiled, during which strong action is evinced by copious disengagement of sul- phurous anhydride, and the silver is converted into a sulphate. The boiling is continued until all the silver is dissolved, when the gold and platinum will be found at the bottom of the digester. The liquid is now poured off, and the silver recovered from the sulphate solution by precipitation with plates of copper, which reduce it in a more or less crystalline state. The remaining alloy, now consisting of gold and platinum, should be thoroughly washed, dissolved in nitro-hydrochloric acid, neutralized by evaporation, then dissolved in a large quantity of distilled water. It is then ready for precipitation with oxalic acid, AMALGAMS. 65 by Avhich the gold is thrown doAvn, and the platinum remains in solution for subsequent treatment. The gold, which is now easily collected, should be washed, dried, and heated to redness, and is ready for weighing. Lastly, the platinum may be recovered from the solution by precipitation Avith amnionic chloride. When Avashed and dried it will be ready for weigh- ing, and every 100 parts may be considered as con- taining 44-28 of platinum. Composition of some of the well-known Dental Alloys. —The following formula? are from quantitative analy- ses made by Dr. E. S. Wood, Professor of Chemistry in the Harvard Medical and Dental Schools :* Arrington's Amalgam.—Silver, 40 per cent.; Tin, 60. Diamond Amalgam.—Silver, 31-76; Tin, 6674; Gold, 1-50. Hood's.—Silver, 34-64; Tin, 60-37; Gold, 2-70; Iron, 2-29. # Johnson & Lund's.—Silver, 38-27; Tin, 59-58; Platinum, 1-34; Gold, 0-81. Lawrence's.—Silver, 47-87; Tin, 33-68; Copper, 14-91; Gold, 354. Moffitt's.—Silver, 35-17; Tin, 6201; Gold, 2-82. Townsend's.—Silver, 40-21 ; Tin, 47-54; Copper, 10-65; Gold, 1-6. ToAvnsend's Improved.—Silver, 39-00; Tin, 55-69; Gold, 5-31. Walker's.—Silver, 34-89; Tin, 60-01; Platinum, 0-90; Gold, 414. The folloAving formula Avith directions for forming the alloy, kindly furnished by Dr. Ambler Tees, is * Hitchcoi-k on. Dental Amalgams. Trans. N. Y. Odont. Society. 6* 66 DENTAL METALLURGY. highly recommended by that gentleman as affording excellent results : Tin.......40dwts. Silver.......24 " Gold.......1 dwt. Platinum......1 " " The gold, silver, and platinum, to be melted first with borax and kept in a state of fusion for five minutes. The tin to be melted in a separate cruci- ble, and the molten silver, gold, and platinum to be poured into the fused tin, and the whole quickly poured into a suitable ingot mold and reduced to powder with a large machinist's file." CHAPTER VI. MODES OF MELTING METALS. "V7ARIOUS forms of heating apparatuses, furnaces, etc., are of great importance to those Avho con- duct metallurgical operations on a large scale. We shall, howeArer, in these pages confine ourselves ex- clusively to the needs of the dental laboratory,* in- cluding a consideration of the appliances for soldering. These operations are performed by the use of the oil- or alcohol-lamp, or the gas-jet, or by means of a suitable stove or furnace. When kerosene oil or alcohol is employed, it is of the first importance to select a lamp designed not only to meet the practical requirements, but also Avith a view to safety. The essentials are, first, to have the wick large enough to afford a flame of sufficient magnitude to enable the operator to solder an entire artificial denture, or to fuse from one to two ounces of gold. This would re- quire a Avick of one and a quarter inches in diameter, and about three inches long. Its connection Avith the reservoir or body of the lamp in Avhich the combust- ible fluid is contained should not be direct nor in such * Full and detailed descriptions of the different heating apparatuses, together with the most approved processes of reducing ores and of melting large quantities of metals, will be found in Percey's, Phillips's, and Makins's works on Metallurgy. (67) 68 DENTAL METALLURGY. close proximity that explosive gas would be likely to form. The Franklin Safety Lamp, a cut of which is annexed (Fig. 1), will be found to ansAver every re- quirement. It consists of a reservoir five inches in diameter by two and a half inches deep. The wick- holder, three inches long by two and a half inches in diameter, is connected with the reservoir by a curved tube five inches long by three-sixteenths of an inch in diameter. Thus a sufficient quantity of the burning- fluid is supplied to the Avick to afford a constant flame, w7hile there is no danger of the heat from the wick-holder being con- ducted to the reservoir to cause an explosion. In cities and large towns where gas is avail- able, that agent is to be preferred, on account of its greater safety and convenience. A gas-bur- ner which AAill be found to answer every require- ment of the laboratory may be constructed by attaching to the base of an ordinary Bunsen burner, such as is sold at the dental depots, a piece of brass tubing six inches in length by one and a quarter inches in diameter. Over the top of this, in order to properly spread the flame, a piece of fine brass wire-gauze is fastened by means of a ring of sheet-brass one-quarter of an inch in width. Connection may be obtained with the gas-bracket in almost any part of the room by means of flexible MODES OF MELTING METALS. 69 rubber tubing. This will be found to answer all purposes of soldering as well as of melting small quantities of gold and silver. The blast and the flame are produced by the bloMr- pipe,* an instrument Miiich has long been used by workers in metals for the purpose of soldering together- small pieces of metal, and for melting and reducing purposes generally. The ordinary form consists of a conical brass tube, from two hundred to two hundred and thirty or forty millimetres long, curved at the narrower end to nearly a right angle, so that the flame may be conveniently directed upon the piece of metal to be soldered or melted, as the case may be, Avhich is held upon some suitable support, such as a piece of charcoal, coke, or pumice-stone. When the bloAV-pipe is used in its simplest form, by the mouth, the large end of the instrument is held between the lips, and the small end toAvard the flame. The blast should not be sustained by the respiratory organs, but, in order that an unbroken current may be kept up, the mouth should be filled Avith air, to be forced through the blow-pipe by the muscles of the cheeks. While these are forcing the air through the bloAV-pipe, the connec- tion between the chest and the cavity of the mouth should he closed by the palate, which thus performs the part of a valve. The beginner is liable to fall into * The use of the blow-pipe for analytical purposes is credited to Anton von Swab, a Swedish Councillor of Mines, who made use of the instru- ment in the discharge of his official duties as early as 1738. Since that date its use has been widely extended, and the importance of reactions in the dry way produced under the flame of the blow-pipe is fully recognized and established. For full information on the subject the student is referred to Plattner's "Manual of Blow-pipe Analysis." 70 DENTAL METALLURGY. the error of not closing the connection between the chest and the mouth at the proper instant, and of ob- taining the force necessary to propel the air through the blow-pipe from the lungs. That this manner of using the instrument may injure the organs of respira- tion cannot for a moment be doubted, and the operator should early acquire the proper method, above de- scribed. To avoid tiring the muscles of the lip by continual blowing, the trumpet mouth-piece has been recommended, and is shown in the annexed cut, Fig. 2. This is merely pressed against the open mouth, and Fig. 2. a an uninterrupted blast may be kept up for a long time without causing the least fatigue of the orbicu- laris oris, since that muscle takes but a passive part in the operation. This trumpet-piece, hoAvever, should be so curved as to correspond with the shape of the mouth; otherAvise it will require to be pressed very forcibly against the lips in order to prevent the escape of air. The bloAV-pipe should be constructed of either brass or German silver, as these alloys are but poor con- ductors of heat, Silver is not Avell suited for the purpose, because it transmits temperatures so readily that it soon becomes too hot for the fingers. A long-continued and steady flame maintained by the mouth blow-pipe is apt to cause disturbances in the flame from the collection of moisture in the tube, MODES OF MELTING METALS. 71 which is liable to be expelled by the pressure of the air. To avoid this a holloAv chamber is constructed about midway in the instrument. The length of the instrument should be adapted to the eye of the opera- tor, so that the object upon Avhich the flame is direc- ted may be distinctly seen. An improvement in these instruments has recently been made by Mr. Thomas Fletcher, F.C.S., of War- rington, England (see Fig. 3), by which temper- Fig. 3. atures beyond those which can he produced by the ordinary gas and air blow-pipes are attainable. It not only gives temperatures never approached Avith the old blow-pipe, but it is also in every respect more con- venient, easier to use, and better adapted for every class of work. With the same amount of blowing as Avith the common form, this blow-pipe Avill do nearly double the work; if high temperatures are not re- quired, the labor of bloAving is reduced in proportion. The improvement consists in coiling the air-tube into a light spiral over the point of the jet. This coil takes up the heat which would otherwise be Avasted, and utilizes it by heating the air in its passage. I have found this form of mouth blow-pipe to be avcII adapted for fine analytical operations by cupellation as well as for all uses of the dental laboratory. Fletcher's hot-blast bloMT-pipe is so constructed that the air-pipe is coiled around the gas-pipe in a spiral form, and both are heated by three small Bunsen burners underneath, which are controlled by a sepa- 72 DENTAL METALLURGY. rate stop-cock as shown in Fig. 4. It is claimed that the power of this arrangement is about double that of an ordinary blow-pipe; that Avhen the jet is turned down to a small point it will readily fuse a moderately thick plati- FlG- 4 num wire, and that its power is nearly equal to the oxyhydrogen jet. This form of bloAV-pipe is Avell adapted to continuous- gum work where the teeth are soldered to the plate with pure gold. The blast is obtained by means of a foot-bloAver (Fig. 5), connected with the blow-pipe (Fig. 4) by a flexible rubber tube. The reservoir of the upper portion which holds the air is, Avhen the Fig. 5. bellows is not in operation, merely a disk of thick coffer-dam rubber, which expands under the pressure of the air while the bellows is in motion, and thus MODES OF MELTING METALS. 73 affords a very compact, powerful, and effective arrange- ment. The step for the foot is very low and the blower may be used with ease, Avhether the operator is standing or seated. The pressure is perfectly steady and equal. If the rubber-disk is distended until forced against the net, the pressure can be increased to almost any extent desired. It will give, if required, a heavy and continuous blast through a pipe of i-inch clear bore. When a small amount of gold or silver is to be melted by means of the mouth bloAV-pipe, it is usually performed upon a support formed of charcoal. A good solid cylindrical piece of thoroughly charred pine coal should be selected, and divided into lavo equal halves by a vertical cut Avith a saw. Upon the end of one half a depression should be cut for the reception of the metal to be melted. On the flat side of the other half, extending to the end, the ingot mold should be carved of size and shape governed by the require- ments of the case. The two halves should then be brought together and secured by a piece of iron or copper wire, Avhen they will be found to practically combine the requirements of crucible and ingot mold. The depression in Avhich the metal is to be melted and the mold or receptacle should be connected by means of a gutter or groove. The flame is now directed upon the metal, and Avhen thoroughly fluid the char- coal is inverted so that the fused metal will run into the mold prepared for it in the opposite half of the charcoal. This is probably the simplest form of apparatus by Avhich small quantities of metal can be melted, and is often employed in the dental laboratory and b\- jewelers. 7 74 DENTAL METALLURGY. Fletcher has devised an apparatus embodying the same general principles as the one just described, for quickly obtaining ingots of gold and silver Avithout the use of a furnace. It is shoAvn in the accompany- ing diagram, Fig. 6: A, representing crucible of molded carbon, supported in posi- Fig. 6. tion by an iron side-plate; C, the ingot mold; D, clamp, holding ingot mold and crucible in position; B, cast-iron stand upon Avhich the latter SAvivels. The metal to be melted is placed in the crucible, A, and the flame of the bloAAT-pipe directed upon it until it is perfectly fused. The Avaste heat serves to make the ingot mold hot. The Avhole is tilted over by means of the upright handle at the back of the mold. A sound ingot may be obtained by the use of this simple little apparatus in a very feAv minutes. Simple contrivances of this kind are, hoAvever, not applicable to melting operations involving quantities exceeding one ounce. In such cases it is better to employ a crucible and any stove or furnace in Avhich the temperature can be raised sufficiently. This may be accomplished in an ordinary cooking-stOATe, a blacksmith's forge, or a small fire-clay furnace, by the use of anthracite coal, coke, or charcoal. By far the most convenient, compact, and effective furnace for melting from one to ten ounces of gold which has eATer been used is the neAV crucible-furnace invented by Mr. Fletcher, Avhich can be obtained at the dental depots. The furnace is perfectly adapted to the wants of the mechanical dentist. It is composed of a substance resembling fire-clay, MODES OF MELTING METALS. 75 • but is much lighter in Aveight, and is said to possess only one-tenth its conducting power for heat, The furnace consists of a simple pot for holding the crucible, with a lid and a blow-pipe, all mounted on a suitable cast-iron base. As compared Avith the ordinary gas-furnace it appears almost a toy, OAving to its great simplicity. The casing holds the heat so perfectly that the most refractory substances can be fused Mith ease, using a common foot-blower. Half a pound of cast-iron requires from seven to twelve minutes for perfect fusion, the time depending on the Fig. 7. gas-supply and pressure of air from the blower. The power Avhich can be obtained is far beyond what is required for most purposes, and is limited only by the fusibility of the crucible and casing. The crucible will hold about ten ounces of gold. An ordinary gas supply-pipe of f^- or finch diameter will work it efficiently. It requires a much smaller supply of gas than any other furnace known; about ten cubic feet per hour is sufficient for most purposes. Crucibles must not exceed 2} by 2 inches. Any common bloA\'- pipe bellows will work the furnace satisfactorily except 76 DENTAL METALLURGY. for very high temperatures (fusion of steel, etc.), for * which a very heaAy pressure of air is necessary. In size it is but four inches in diameter by three in height. I have used one in my laboratory for the purpose of melting gold and silver and for general metallurgical experiments for four years, with the greatest satisfaction; and I have also found it to be most admirably adapted to class demonstration, for which purpose, as a means of illustrating my lectures on metallurgy. I have had frequent opportunities to use it. A modification of the apparatus has recently been made, adapting it to the use of refined petroleum instead of gas as a fuel, thus rendering it of general utility (see Fig. 8). Thus improved, it is said to be Fig. 8. in no way inferior in efficiency to the gas-furnace. The burner of this furnace is constructed upon the principle of an atomizer, which, of course, dispenses with a wick; it is supplied with a device for regu- lating the supply of oil, which is operated by the milled nut (marked A) shoM'n on the top of the reser- voir in the cut, and the addition of an annular jet of air, which is regulated by turning the sleeve (marked MODES OF MELTING METALS. 77 B). This burner is so arranged that in case any ob- struction should occur it can be taken apart and cleaned by separating the burner from the reservoir, Avhich is accomplished by loosening the small screAvs, drawing out the oil-tube, taking off the sleeve, B, and removing the inside tube. These furnaces are so constructed that they may be used for either gas or petroleum, the lamp being fitted for adjustment in place of the gas-burner, so that the same apparatus may be used for either. The blast is obtained by means of the foot-blower shoAvn on page 72, Avhich is connected with the furnace by means of India-rubber tubing, as seen in Fig. 7. An injector gas-furnace has recently been perfected by Mr. Fletcher Avhich seems to be avcII adapted to the Avants of the dentist, chemist, or metallurgist (see Fig. 9). Fig. 9. The construction of this apparatus is upon the principle of the injector-furnace, and it is claimed that its power and speed of working are practically Mith- 78 DENTAL METALLURGY. out limit, depending only upon the gas- and air-supply. With a half-inch gas-pipe and the small foot-bloAver (see page 72) this furnace AAill melt a crucible full of cast-iron scraps in ten minutes. The supply of gas required is exceedingly small. Allowing five cubic feet of gas for heating up, it consumes about four feet of gas for every pound of cast-iron melted, and for laboratory purposes it is the cheapest and most conve- nient furnace in use. It is very simple in construction, and consists of tAvo parts—an upper portion, Avhich forms the coATer, and a loA\Ter part, Avhich holds the crucible Avhile in operation. Crucibles.—The term "crucible" is applied to a chemist's melting-pot, made of earthenware or other material, and so called from the superstitious habit of the alchemists of marking such ATessels with the sign of the cross. The term is noAV generally under- stood as designating vessels in which metals are melted in furnaces at high temperatures. A crucible should possess the power of resisting high tempera- tures without fusing or softening. It should also be capable of retaining sufficient strength, MThile hot, to prevent its crumbling or breaking when grasped by the tongs. Lastly, it should not crack either in heating or cooling. For the purpose of melting metals crucibles are made of clay with admixture of silica, burnt clay, graphite, or other infusible material. For the fusing of platinum, Avhich requires the intense heat of the oxyhydrogen flame, they are formed of lime. For use in the dental laboratory, graphite crucibles, Avhich can be obtained at the dental depots, Mill be found to answer every purpose, and they are thor- MODES OF MELTING METALS. 79 oughly reliable in strength and durability. They range in size from two to four inches high, and are specially designed for use in the Fletcher gas- furnaces. When the amount of metal to be melted is very small, say a half-ounce of gold, the smallest- sized Hessian crucible may be used in the small Fletcher apparatus. Crucibles suitable for melting platinum* or iridium are formed of two blocks of lime, each block having a concaAity or excavation, so that when the tAvo pieces are placed together the center is hollow; it is thus designed to hold the scraps of platinum to be melted. The Ioavci- block is also arranged Avith a groove and lip, so that Avhen the metal becomes fluid it may be poured into a suitable ingot mold by in- verting the crucible. The compound flame is intro- duced by tubes passing through the center of the upper block of lime forming the cover. Before melting any considerable quantity of gold ■ the crucible should be tested, particularly if the melt- ing operation is to be performed in an ordinary coal stove, where a defective crucible might be the means of a considerable loss. A small amount of borax should be placed in the vessel. Avhich should then be exposed to a high temperature. Should it not be perfect, the borax glass will run through and glaze the surface on the outside. If the crucible is found to be impervious, it should be so inverted Avhile yet hot that the borax glass may cover the surface of the lip or groove out of Avhich the melted metal is to be poured. This facilitates the pouring and prevents any portion of the metal from adhering to the side of the crucible. 80 DENTAL METALLURGY, Ingot molds are constructed of various substances. For the reception of platinum melted Avith the oxyhydrogen blow - pipe they are formed of lime or coke; for. gold and silver, they are common- ly made of cast- iron, about two inches square and from an eighth to three - sixteenths of an inch thick, andareconstruct- ed with slightly concave inner surfaces, as the shrinkage of the ingot is greatest at the center. Ingot molds formed of soap- stone are also emploj^ed. The ingot mold should be heated before pouring. jiIG j j Boiling or laminating is accomplished by repeat- edly passing the metallic ingot betMreen cylindrical steel rollers from three to four inches in width. These are so arranged that, by means of screAvs, they are capable of being brought closer together every time the gold is passed through. The prop- er degree of attenuation is determined by the gauge- MODES OF MELTING METALS. 81 plate (Fig. 12). Gold or silver is made into wire by means of the draw-plate—an oblong piece of steel pro- vided with a number of gradually diminishing holes, enlarged on the side Avhere the gold enters. The gold to be draAvn through may be prepared in a cylindrical shape by melting and pouring into an ingot mold provided with a chamber for the purpose (some ingot molds are so constructed). The end of the rod Fig. 12. should be filed so as to readily enter the draAv-plate, Avhich must be firmly screwed in a vise. The gold is then, by means of a strong pair of pliers, draAvn through the different holes of the draw-plate con- secutively until the desired size is reached. At the beo-inning of the operation it Avill require frequent annealing. Soldering must also, to a certain extent, be re- garded as coming under the general head of melting 82 DENTAL METALLURGY. operations, since it refers to the union of tAvo or more pieces of metal by means of a more fusible alloy. The conditions of successful soldering are: 1. Con- tact of the tAvo pieces to be united. 2. A clean me- tallic surface OA'er Avhich the solder is to Aoav. 3. A freely-floAving solder. 4. Proper amount and distri- bution of heat. Contact of the pieces to be united is of the greatest importance, as solder cannot be made to Aoav over an open space. If, for example, the object to be soldered be an artificial denture, it is an indispensable require- ment that the backings be quite or A-ery nearly in contact Avith the plate, and, if gum teeth be used, that each backing touch its neighbor. This is not difficult to accomplish if the teeth have been carefully and accurately fitted to the plate and to each other. If, however, any defects of this character are found to exist after the teeth have been invested, they should be remedied by filling such spaces or crevices with small pieces of gold or silver, as the case may be, thus rendering the continuity of the parts com- plete. By the obseiwance of this precaution much of the Aexation in soldering experienced by beginners may be avoided, and Avhen the other conditions named have been observed the operation becomes exceedingly simple. Solder runs freely by the force of capillary attraction between tMTo closely-fitting surfaces, just as Avater will be drawn against grav- ity betAveen tAvo panes of glass in close contact. In soldering artificial dentures which have been carefully arranged Avith reference to contact of all the parts to be united, I have on several occasions completed the operation of soldering perfectly by MODES OF MELTING METALS. 83 merely heating the whole case in a charcoal furnace Avith a good draft to the fusing-points of the solder, without using the bloMT-pipe at all. Thus it will be seen that the difficulties of soldering are mainly due to a violation of one or more of the rules herein given. Cleanliness should ahvays be strictly observed in soldering operations. The parts to be united should present a bright and clean surface. Darkening or oxidation will ahvays occur when gold or silver, the purity of which has been reduced by alloying, is heated to redness. A Aveak solution of sulphuric acid and water, slightly heated, Avill quickly remove discoloration resulting from this cause ; or, the borax employed as a flux in soldering operations, will effect the same result, Sy dissolving* the oxide Avhich forms on the surface, while it also protects from fur- ther oxidation by excluding the oxygen of the at- mosphere. The surfaces to be soldered should be carefully protected from any contact with plaster of Paris, as there is no substance used in the dental laboratory more likely to retard the union of the [tarts and impair the final result than this. To this end, all parts over which the solder is to Aoav should, previous to their investment in sand and plaster, be thoroughly covered Avith the cement of resin and beesAvax commonly used in the dentist's laboratory as a temporary fastening for teeth, clasps, etc., Avhich are to be united by soldering. This will effectually exclude plaster, and is easily removed after the invest- ment has sufficiently hardened. * Borax, when fused to a glass, has the quality of dissolving metal- lic oxides, and the different colors imparted to the "bead" is one means of discrimination in blow-pipe analysis. 84 DENTAL METALLURGY. A solder to be employed in dental mechanism should possess the quality of floAving freely, and be as high in grade as the attainment of that property will admit, so that it will sufiiciently resist the action of the fluids of the mouth. It should also approxi- mate as nearly as possible to the color of the plate upon Mxhich it is used. If the first condition, refer- ring to the contact of the plates to be united, be observed, the amount of solder required to effect con- tinuity may be reduced to the minimum; and thus Ave shall have the smallest possible amount of the alloy ex- posed to the action of the fluids of the mouth, Avhile Ave at the same time aA^oid the danger of fracture of the teeth by the contraction in cooling of an inordi- nate quantity of solder. The latter, for all purposes of the dental laboratory, should be in the form of plate of, say, No. 27 in thickness, and this should be cut into pieces of sizes corresponding to the extent of the parts to be united. Thus, upon each pin a small piece of solder should be placed, just large enough to coArer it. A piece of the same size should also be placed near the top of each joint M-here the backings come together, Avhile a larger piece should be placed at the points of union betAveen backings and plate. These pieces of solder are made to adhere to their proper positions through the agency of the borax, Avhich is used in the lump, and rubbed on a piece of ground-glass with clean Avater to a creamy consist- ence, and then applied to the surface by means of a camel's-hair pencil. The application and management of the heat in the operation of soldering is a matter requiring both care and judgment. The temperature should at first be MODES OF MELTING METALS. 85 raised very gradually, in order that pieces of solder may not be thrown off or displaced by the puffing-up incident to the calcination of the borax, or, in the case of an artificial denture, that the porcelain teeth may not be fractured by a too sudden elevation of tem- perature. Both parts to be united should be equally heated; therefore the heat should be so applied in the case of an artificial denture as to raise the teeth and plate to an equal temperature; otherwise, should the plate become sufficiently hot while the teeth remain comparatively cool (a condition likely to occur unless the fuel has been built up around the outside of the investment covering the teeth), the solder, Avhen the flame of the blow-pipe is directed upon it, Avill Aoav upon and adhere to the plate. In other words, it Mill manifest a preference for the hottest portion. The failure to effect an equal dis- tribution of heat preparatory to soldering is often the cause of much A'exation and delay. For example, in the process of uniting a rim to a plate by soldering, the rim, being so much smaller than the plate, Avill be more quickly heated, in which event the solder will fuse and flow upon the rim, and the attempt to unite one to the other Avill not be successful. But to avoid such a result the flame of the blow-pipe should, as a preliminary step, be directed exclusively upon the plate until it has been heated to nearly the fusing- point of the solder, when the pointed blue flame may be directed upon the latter, and union of the rim and plate can hardly fail to take place. Supports.—In melting small quantities of gold or silver, or in soldering with the blow-pipe flame, it is necessary to perform these operations upon a sup- 8 86 DENTAL METALLURGY. port made of some suitable body, such as charcoal, coke, pumice-stone, or one composed of asbestos and plaster, or charcoal and plaster, etc. Well-burned charcoal is especially suited for both purposes, as it helps to increase the heat, and, in the putting together of small quantities of gold or silver solders, prevents oxidation of the base metals which are added to reduce the fusing-point of the alloy and cause it to flow freely. Charcoal made from the light woods, such as pine, is best, because it is not so likely to throw sparks when the flame is directed upon it as are the harder coals, such as that made from oak, and, being softer, is much better adapted to soldering operations in which it is necessary to hold together the pieces to be united by means of small nails or tacks thrust into the support; as, for instance, Avhere a rim is to be soldered to a plate, the former must be brought in contact Avith the latter upon the charcoal, and so held during the preliminary soldering, which consists of uniting the rim to the plate with a small piece of solder at some one point; after Avhich the accurate adjustment of the rim to the plate for the final soldering is rendered much easier. A good solid piece of charcoal, sufficiently large, should be selected, and bound with iron or copper wire, to prevent breaking into pieces. It should then receive a coating of plaster, half an inch in thickness, on all sides except the one upon which the object to be soldered is to rest. This adds to its strength, and protects the fingers from being soiled in handling. Good charcoal, suitable for use in the dental laboratory, cannot, hoAvever, always be found when wanted, and it is therefore often necessary to MODES OF MELTING METALS. 87 use some other substance Avhich may be more easily obtained. Thus, those living in large cities may be compelled to employ pieces of coke as supports in soldering. Next to charcoal, coke is most suitable for that purpose. It is more durable than charcoal, and when such a support, composed of one large piece, or even several smaller pieces, is bound together Avith wire and coated with plaster, it Avill last a long time. Large pieces of pumice-stone also ansAver well for the purpose of holding small objects while the flame of the blow-pipe is directed upon them. Neither of these, however, is so well adapted as charcoal for holders where small quantities of inetals are to be melted, in consequence of their greater porosity and hardness, which prevents the cutting of suitable pits for the reception of the metal to be fused. A very good support for soldering purposes alone may be formed by filling a cup made of sheet-iron or copper, five inches in diameter by five inches in depth, Avith a mixture of asbestos and plaster, or plaster and finely-broken charcoal. The vessel should be supplied with a wooden handle, fastened in the bottom for convenience in handling. Plattner's " Manual of Qualitative and Quantita- tive Analysis Avith the Blow-pipe," page 15, gives a method of artificially preparing good solid supports of charcoal which mighit be found of value in the den- tal laboratory. It consists of mixing charcoal dust (which must not be too finely ground) with starch paste. The latter is prepared by combining one part of starch with six parts of boiling Avater. These are stirred in an earthen pot until all the meal is con- 88 DENTAL METALLURGY. verted into paste. This paste is rubbed in a porce- lain mortar, with frequent additions of charcoal dust, until the mass becomes too tough for further admix- ture, when enough of the coal dust is kneaded in by the hands to render the whole mass stiff and plastic. From this the desired forms of blow-pipe coals can be made, allowed to dry gradually and thoroughly, and then heated to redness in a covered vessel so as to char the starch paste. The charring may be regarded as complete Avhen the evolution of gases from the mass ceases, or when it has been heated to dull red- ness. Coals thus formed are of the proper firmness, and ring like ordinary good charcoal when throAvn on the table. Blocks formed of graphite and fire-clay have re- cently been furnished as supports for holding objects to be soldered, but they do not answer the purpose well, in consequence of not being sufficiently non- conducting, and they soon become so hot in the operation of soldering that it is impossible to hold one in the hand for any length of time. Where the object to be soldered is an artificial denture containing a number of teeth, a support that will be found to answer all requirements is the hand- furnace, such as is now furnished by the dental de- pots (see Fig. 13). It consists of a funnel-shaped receptacle of sheet-iron, with a grate or perforated plate near the bottom, and a* small door on one side underneath the grate for the admission of air. The upper part of the holder is Surmounted by a cone- shaped top; to the bo^om is attached an iron rod, five or six inches long, terminating in a wooden handle. This apparatus is designed to serve both MODES OF MELTING METALS. 89 the purpose of heating the case and as a support or holder during the soldering. For the first it is not , well suited, being too small to contain fuel enough to admit of a thorough heating of the case; but when the object to be soldered has been brought to the proper temperature, it makes a capital holder for a set of teeth AAThile the flame of the blow-pipe is being Fig. 13. directed upon it. The best method of heating up a case is to place it on a gas-oven, such as is employed in the dental laboratory for general use, and for heating flasks in packing rubber work, etc. A ring of cast- or sheet-iron, six inches in diameter by tAvo inches high, should then be placed around it for the purpose of holding the charcoal, which, in pieces the size of a hen's egg, should be built around the out- 8* 90 DENTAL METALLURGY. side of the case, so that it may be uniformly heated. The cone or top of the apparatus just described may now be placed over it. The gas is then lighted, but the full head should not be turned on until the moist- ure of the investment has been driven off, when it may be gradually increased until the case is heated to redness. About thirty minutes will be required to reach the proper temperature for soldering, when the case may be lifted from the gas-oven with suita- ble tongs and placed in the hand-furnace. The live coals used in heating up should also be placed around the outside of the investment to prevent the too rapid cooling of the piece, should any delay in the soldering occur. When the latter operation has been satisfactorily completed, the top may be placed tightly on, and all access of air excluded in order that the case may cool slowly, and thus avoid the danger of cracking the teeth. CHAPTEK VII. COMBINATIONS OF METALS WITH NON-METALLIC ELEMENTS. rPHE metals combine with the non-metallic ele- ments, to form a neAv class of bodies Avherein none of the distinctive characteristics of the con- stituents are discernible. These are the Chlorides, Bromides, Iodides, Fluorides, Cyanides, Oxides, Sulphides. Metals also form definite compounds with nitro- gen, phosphorus, silicon, boron, and carbon. Chlorides.—All metals combine Avith chlorine, and some of them in different proportions, as illustrated by the stannous and stannic chlorides, the first having a formula of Sn Cl2, Avhile the composition of the lat- ter is Sn Cl4. The capacity of the metals for combi- nation Avith chlorine is not uniform. The different proportions are designated by the following terms: Monochlorides, such as K CI. Dichlorides, " " Ba Cl2. Trichlorides, " " Au Cl3. Tetrachlorides, " " Sn Cl4. The chlorides may be prepared by acting upon the (91) 92 DENTAL METALLURGY. metals with chlorine gas, or with nascent chlorine developed by hydrochloric and nitric acids.* Some chlorides, on the other hand, are formed by bringing a current of chlorine gas in contact with the metal in a nascent state. In this way titanic chloride is formed, the chlorine being passed over a heated mix- ture of charcoal and titanic oxide. Aluminium and chromium chlorides may be similarly obtained. The rationale of the action of chlorine upon me- tallic oxides is that it drives out the oxygen and unites with the respective metals to form chlorides. The interchange may take place at ordinary tem- peratures, as in the case of silver oxide, but in others an elevation of temperature (sometimes to red heat) is required. Many metallic chlorides are prepared by acting upon the metals with hydrochloric acid. Zinc, cad- mium, iron, nickel, cobalt, and tin dissolve-readily in hydrochloric acid, with liberation of hydrogen. Sometimes a chloride is obtained by substituting one metal for another. In this way stannous chloride is frequently prepared by distilling metallic tin with mercuric chloride—thus: Hg 012 + Sn = Sn Cl2 + Hg. Lastly, a chloride may be prepared by dissolving a metallic oxide, hydroxide, or carbonate in hydro- chloric acid. Bromides.—Bromine unites directly with most metals, and forms compounds analogous in compo- sition and general properties to the chlorides. Sea- * Aqua regia—i.e., two volumes of hydrochloric with one volume of nitric acid. COMBINATIONS WITH NON-METALLIC ELEMENTS. 93 water and many of the saline springs contain native bromides, and silver bromide occurs as a natural mineral. The affinity of bromine for the metals is inferior to that of chlorine, and the latter, Avith the aid of heat, drives out the bromine and converts the substance into chlorides. Iodides are compounds possessing properties analo- gous to those of the chlorides and bromides, and are obtained by processes similar to those Avhich yield the latter. With the exception of those of gold, silver, platinum, and palladium, they are not decomposable by heat alone. Fluorides are compounds formed by heating hydro- fluoric acid Avith certain metals, or by the action of that acid on metallic oxides. They may also be formed by heating electro-negative metals—anti- mony, for example—with fluoride of lead or fluoride of mercury. The fluorides are destitute of metallic luster, and most of them are easily fusible, and bear a close resemblance to the chlorides. Metallic oxides may be variously formed. Some metals, by mere exposure to air while heated, lose their metallic character, and, by combination with oxygen, assume a totally different appearance. There are several methods of forming oxides arti- ficially, and some oxides are capable of being con- verted into others of a higher degree. Bed lead, for instance, is thus formed, the metal being first heated without alloAving it to fuse, when a protoxide of a yelloAv color is formed; but on further exposure to a temperature of 315-5° C, Avith free access of air, ad- ditional oxygen is taken up, and the mass assumes a brilliant-red color. 94 DENTAL METALLURGY. Oxides of metals are also formed by heating a nitrate or carbonate to redness, by Avhich means the acid will be evolved while the oxide remains. Thus, a protoxide of lead may be formed by heating the. white carbonate of the metal, its color soon changing to a lemon-yellow as the acid present is driven off. Oxides of some of the metals—copper being an example—are formed by first acting upon the metal Avith nitric acid, and in that way obtaining a nitrate, Avhich is dried and heated to dispel the acid, when the oxide will remain. Again, if Ave deflagrate some of the metals with a body containing a large amount of oxygen, we ob- tain their oxides. Tin, lead, zinc, etc., are in this way removed from alloys in Miiich they enter as prominent constituents. For example, take, say, one gramme of an amalgam alloy, consisting of tin, silver, gold, and platinum, place in a crucible and melt with borax. If crystals of potassium nitrate are then dropped into the fluid mass the tin is con- verted into an oxide, and is dissolved and held by the borax glass. If this part of the process is thor- oughly performed, the remaining button will be found to contain only the noble metals, silver, gold, and platinum, which may be easily separated and weighed, thus affording a very simple method of quantitative analysis for ascertaining the proportions of amalgam alloys. Metallic oxides in the form of hydrates are ob- tained by treating an aqueous solution of a metallic salt Avith an alkali. Thus, the hydrated sesquioxide of iron, commonly employed as an antidote in ar- senical poisoning, is produced by adding ammonia COMBINATIONS AVITH NON-METALLIC ELEMENTS. 95 to ferrous sulphate. Zinc sulphate or cupric sul- phate, by the addition of caustic potassa, yields bulky hydrated oxides. These in turn may be con- verted into simple oxides by heat. Superficial oxidation may occur gradually by mere exposure to air at ordinary temperatures, and the action will be accelerated by the presence of mois- ture. It frequently occurs, however, that metallic objects thus superficially oxidized are so protected by the neAvly-formed oxide from further access of air that oxidation can no longer go on; but should the rusted or tarnished surface of an iron or leaden object be removed, oxidation Avill again occur. Many metallic oxides are formed during fusion of the metals. Lead and zinc are examples of this. The former, by continued exposure to a sufficient degree of heat, may be entirely changed into an oxide, and the latter, when carried to a temperature much above its fusing-point, burns Avith a brilliant light, during which the oxide is evolved in the form of white fumes, the incandescence accompanying the combination being an evidence of the intense affinity Avhich the metal at an elevated temperature has for oxygen. Other of the metals are thus combustible. The familiar experiment of converting iron into an oxide by throAving a jet of oxygen gas upon a red-hot bar of the metal is an illustration of the fact, and many metallic oxides may be thus formed by deflagration. There are, hoAvever, a feAv noble metals possessing so feeble an affinity for oxygen that they cannot be made to combine directly with the latter; even when the oxides of these are obtained by chemical means, 96 DENTAL METALLURGY. the metals separate from the oxygen upon being heated to redness.* Gold and platinum are illustra- tions of this class of metals. The latter, which is employed as a base-plate in the " continuous-gum process" and for pins in artificial teeth, is subjected to the most intense furnace-heat Avithout the slightest oxidation of surface. Many of the metallic oxides occur in nature, a number of the metals being reduced from natural ores, which are oxides of their respective metals, such as iron, tin, manganese, chromium, etc. Sulphides.—The metals unite with sulphur and form a class of compounds Avhich, in a chemical and economical point of view, are almost as important as the oxides. These Avere formerly termed sulphurets. Many of them are found as natural ores, and are generally brittle solids possessing a high metallic luster, the latter quality being so marked in some that they have been mistaken for gold. Sulphur combines with the metals in varying proportions, and it may be observed that combination takes place in proportions similar to the oxides, the only excep- tions to this analogy being the alkalies and alkaline earths—there being but two oxides of potassium, sodium, and barium, Miiile there are no less than five sulphides of these metals. All the metallic sulphides are solid at ordinary temperatures, most of them fuse at red heat, and some sublime unchanged. The admission of air to the heated sulphides is followed by their decompo- sition and conversion into sulphates, or, if they are * See " Noble Metals." COMBINATIONS AVITH NON-METALLIC ELEMENTS. 97 exposed to higher and continued heat, into oxides. The sulphides are all insoluble in water, with the exception of those of potassium, iodine, strontium, barium, and calcium. The metallic sulphides may be artificially formed by the following processes : by heating the metals or their oxides with sulphur ;* and from the sulphates by heating them with charcoal or in a current of hydrogen, by passing a stream of sul- phureted hydrogen through their solutions, or by adding to- them a solution of an alkaline sulphide. Beduction of Metallic Compounds. The term " reduction," as used in metallurgy, refers to the different methods of separating a metal from its natural ores or from combination with any non- metallic element. In some cases this is effected by heat alone. For example, the noble metals are sepa- rated from oxygen by merely heating to 600° F. (== 315-5° C) Generally, however, the joint action of heat and other agents for Avhich the non-metallic constituents of the compound have greater affinity is required. • This class of metallic compounds, whether natural or artificial, is composed of bodies formed of dissimilar elements held together by the force of chemical affinity, and which are totally unlike either of their constituents. This affinity ATaries much in different metals. Thus, gold possesses very feeble affinities, and Avhen combined Avith chlorine may be partially * Silver is an example of this. So great is its affinity for sulphur that rubber, the indurating agent of which is sulphur, cannot be vul- canized in contact with that metal. 9 98 DENTAL METALLURGY. precipitated by mere exposure to light or the atmos- phere. The facility with which it often passes from one element to another may be observed in the interesting process of manufacturing "shredded gold,"* in Avhich an acid solution of the trichloride is formed and slightly heated in a glass matrass; gum Arabic or sugar dissolved in Avater is then added, when beautiful web-like masses of pure gold are seen to form in the liquid, but unless these are quickly removed by means of a glass spoon or dipper, they will almost instantly dissolve and the gold again unite Avith the chlorine. Lead, tin, zinc, iron, and many other metals evince stronger affinities; hence they are not so readily reduced, and require, in addition to heat, the presence of other substances, such as coal, coke, charcoal, etc. In other words, it is necessary to expose them in contact with some reagent betAveen which and the non-metallic constituents of the com- pound superior affinity exists, so that by union of these the metal may be released. Indeed, it may be truly said that all analytical operations for the reduction of ores and the discrimination and estima- tion of unknown bodies are performed by taking advantage of the different degrees of chemical affinity. Thus, lead which has been OA^erheated or subjected to frequent or long-continued meltings becomes partially oxidized and covered Avith an earthy-looking mass consisting of semi-oxidized metal, formerly called the " calx." Further exposure to heat would simply have the effect of converting this into an oxide of a higher degree, but if covered * " Lamm's shredded gold." See chapter on " Preparations of Gold." COMBINATIONS AVITH NON-METALLIC ELEMENTS. 99 Avith finely-broken charcoal, or other carbonaceous substance,* the latter will extract the oxygen, car- bonic acid will be formed and evolved, while the metal will be restored to a free state. Chlorides.—With the exception of the chlorides of the metals of the alkalies and earths, all metallic chlorides are decomposed when heated in a current of hydrogen, hydrochloric acid and the pure metal being the result. The chlorides of gold and platinum are decomposed by simple ignition. Argentic chloride, Avhen heated on charcoal, under the flame of the blow-pipe, yields pure silver and emits an odor of hydrochloric acid. Placed in water acidulated Avith sulphuric or hydrochloric acid, ar- gentic chlorides may be reduced by the addition of pieces of some easily-oxidized metal, such as zinc or iron, the rationale of the reaction being as folloAvs: the zinc displaces the hydrogen of the H2 So4, zincic sulphate is formed, the liberated hydrogen unites with the chlorine to form hydrochloric acid, and pure silver remains. Sulphuric acid decomposes the chlorides and con- verts them into oxides, the oxygen being supplied from the water present. Some chlorides may be decomposed by heating them Avith a metal which has more poAverful basic properties. Thus, sodium, when heated Avith aluminium or magnesium chlo- ride, Avill become sodic chloride, with liberation of the magnesium or aluminium. Some chlorides are * In the dental laboratory beeswax is usually employed to deoxi- dize lead or zinc which has become thick and earthy by frequent meltings. 100 DENTAL METALLURGY. reduced by heating with a mixture of sodic carbo- nate and charcoal; other carbonaceous compounds, such as sodic or calcic carbonate, are frequently used. Sulphides.—Beduction of the sulphides in some few instances, such as those of gold, silver, and platinum, is effected by heat alone. The oxygen of the atmos- phere unites with the sulphur, Mrhich is evolved as sulphurous acid. In many cases, however, a portion of the oxygen combines Avith the metal, and an oxide instead of the free metal is obtained. The reduction of many of this class of ores consists simply in such interchanges. The application of heat and air in some instances converts the sulphide into a sulphate, which in turn may be decomposed at high tempera- tures and separated into sulphurous acid and a me- tallic oxide. On the other hand, some of the sulphides may, AAiien heated Avith access of air, be converted into permanent sulphates capable of resisting high degrees of heat. The sulphides of the noble metals, when heated, part directly with the whole of their sulphur, leaving the metal in a pure state. Silver sulphide thus reduced is also partially oxidized, so that a small portion of argentic sulphate is formed, which requires for its reduction a still greater eleva- tion of temperature. Beducing agents, such as metallic iron, hydrogen, chlorine, etc., are frequently employed to combine with sulphur. If sulphides of lead be heated Avith iron, sulphide of iron and metallic lead result. This method is frequently practiced in the assay of galena, clean iron nails being heated Avith the ore. The sul- phides of antimony, bismuth, copper, tin, and silver are readily reduced by passing dry hydrogen over COMBINATIONS WITH NON-METALLIC ELEMENTS. 101 them at red heat, the result of the reaction being the free metal and sulphureted hydrogen, the pro- duct of the union of the hydrogen and sulphur. Dry chlorine will also decompose them, and combine with both the metal and the sulphur. Nitro-hydro- chloric acid converts the sulphides into chlorides, and hydrochloric acid in a few instances acts simi- larly ; its hydrogen, combining with the sulphur, is evolved as sulphureted hydrogen. Strong nitric acid also decomposes them, and is often employed in analyses of ores. The sulphur being thus oxi- dized, the liberated metal combines with the acid to form a nitrate, mercuric sulphide or native cinnabar being the only ore which cannot be thus reduced. Oxides.—The reduction of lead, zinc, or tin, the working qualities of Avhich haAre been impaired by frequent meltings with exposure to air, may be effected in the laboratory by placing the metal to be treated either in a large clay crucible or in the ordinary iron melting-pot employed by dentists. The semi-oxidized metal is then covered with powdered charcoal, when the reaction described above takes place, and the original properties of the metal are restored. There arc some oxides to which the foregoing treatment is not applicable, but these may be reduced by passing a current of dry hydrogen over them when heated to redness. Makins gives the folloAving very clear description of this method of reducing oxides: " A large two-necked bottle is fitted up in the usual way for the evolution of hydrogen. This has its delivery-tube passed into a tube filled Avith fragments 9* 102 DENTAL METALLURGY. of calcic chloride, for the purpose of absorbing the moisture AA'hich may be carried over with the gas; to the other end of this drying-tube is connected the tube Avhich is to hold the metallic oxide (generally in a bulb blown upon this). The gas bottle should contain about a couple of quarts, so as to afford a steady supply, and the calcic chloride tube should be long and well filled. In operating, after the gas has completely driven out the air in the apparatus, heat is applied to the bulb containing the oxide, and its reduction will be brought about. The gas must be kept up in a good stream, so as to drive out the watery A^or formed by the decomposition. Here the hydrogen takes the oxygen of the oxide, and water is formed, Avhile the metal is set free." There are metals Avhose affinity for oxygen is so strong that their union Avith that element cannot be broken up by such means as we have described. Deoxidation of these metals must be performed through the agency of some other metal possessing greater affinity for oxygen. For example, if oxide of iron be heated with potassium, the iron will be deoxidized, while the potassium will be converted into potash (K2 0). Some metallic oxides may be reduced by heating with sulphur, part of the latter abstracting the oxygen, with Avhich it unites to form sulphurous acid. A portion of the sulphur, however, unites with the metal, Avhich is converted into a sulphide, or a sul- phate, or a mixture of both. These must then be treated according to the directions already given for the reduction of metals when combined with sulphur. There are also a few metallic oxides which chlorine COMBINATIONS WITH NON-METALLIC ELEMENTS. 103 gas will reduce. Thus, platinum is liberated from combination Avith oxygen when exposed to a current of dry chlorine. Probably the most powerful means of reducing metals from combination Avith non-metallic elements is that knoAvn as electrolysis. It consists in exposing a solution of a metallic salt to the decomposing influ- ence of the galvanic current. A demonstration of this force may be made by taking a solution of nitrate of lead (plumbic nitrate) and immersing in it a piece of zinc. The latter soon becomes covered with needle-like crystals of pure lead ; the zinc re- places the lead, Avhich is set free and deposited at the point of galvanic action. Or the same phenomenon may be Avitnessed by immersing a piece of clean iron in a solution of copper, or a piece of copper in a solution of a salt of mercury,* the action only ceasing when all the metal in the solution is reduced. * Reinsch's test for the detection of the mineral poisons is based upon this principle. CHAPTER VIII. GOLD. Atomic Weight, 197. Symbol, Au (Aurum). (~^ OLD is one of the few metals \AThich is found in the metallic state, and was probably one of the first known to man. Allusions to it are frequent in the Old Testament, and jewelry and vessels found in Egyptian tombs afford evidence of the perfection attained in Avorking it at a period earlier than the government of Joseph. There are many evidences that processes of alloying, refining, and separating gold were practiced at a very early period of the world's history.- According to Pliny, the metallurgy of gold was known in his day. Vitruvius also gives a detailed account of the method of recovering gold by amalgamation from cloth into which it had been woven. It was employed in Borne for the purpose of fixing artificial teeth more than three hundred years before the Christian era, and a law of the " TAvelve Tables" makes exception with regard to such gold, permitting it to be buried with the dead.* The great beauty of color and luster, and the poAver of resisting oxidation which gold possesses, have caused it to be valued from the earliest ages for the * .Phillips's Metallurgy. (104) GOLD. 105 purpose of adornment, and as a circulating medium. Occurrence, Distribution, and Properties.—Gold is of nearly universal distribution, and is found in nature chiefly in the metallic state as native gold. It occa- sionally occurs in combination with tellurium, lead, and silver, forming a peculiar group of minerals con- fined to a feAV localities in Europe and America, these being the only certain examples of natural combina- tions of the metal. The most important minerals containing gold are sylvanite or graphic tellurium (Ag Au Te2), containing about tAventy-four per cent, of gold; calaverite (Au Te2), containing about forty per cent, of gold, and nagyagite or foliate tellurium, the composition of Avhich is not definitely knoAvn. It contains from five to nine per cent, of gold. The metallic sulphides, such as galena and iron pyrites, usually contain sensible quantities of gold, the lead ore being almost invariably gold-bearing. Native arsenic and antimony also occasionally contain gold, and a native gold amalgam has been found in Cali- fornia. Gold occurs in nature very nearly though never quite pure, being generally associated Avith silver. Other metals are occasionally found combined with it, but in very small quantities; and these foreign metals are peculiar to localities. Thus. California gold, in addition to silver, Avhich is ahvays present, may contain iridium; Bussian gold often contains platinum, and specimens of the native metal from Brazil Avill not infrequently be found to contain palladium. 106 DENTAL METALLURGY. Analyses of Native 3old from Various Localities Gold. Silver. Iron. Copper. United States:* California .... 9012 9-01 615 Europe: Vigra & Clogan . . 9016 9-26 trace. trace. Wicklow (river) . 92-32 6-17 •78 Transylvania . . . 60-49 38-74 0-77 Asia: Russian Empire— Brezovsk .... 91-81 8-03 trace. •09 Ekaterinburg . . . 98-96 016 ■05 ■35 Africa: Ashantee .... 9005 9-94 South America: Brazil .... 940 5-85 Central America . 88-5 11-96 Titiribi .... 76-41 2312 0-87 Cariboo .... 84-25 14-90 •03 Australia: South Australia . . 87-78 607 6-15 Ballarat..... 99-25 0-65 Pure gold is of a rich yellow color, and is nearly as soft as lead. It is, with one exception (platinum), the heaviest substance in nature, being about nineteen and a half times as heaAy as water. These proper- ties are all sensibly modified by admixture of other metals. Thus, the tint is lowered by small quantities * The yield of gold in the United States in 1876 was greatly in excess of that of any other country on the globe, Russia being next in amount produced. GOLD. 107 of silver, and heightened by copper. Owing to its exceeding softness, gold is commonly used alloyed, in order to render it capable of resisting the attrition to Avhich coins and articles of jeAvelry are exposed. It is the most malleable of all the metals. One grain may be beaten into leaves Avhich Avould cover a sur- face of fifty-six square inches, and only 3 0 ^ 0 0 of an inch thick.* Very thin gold leaf appears yelloAv by reflected and green by transmitted light. Highly attenuated films of gold, Avhen heated, transmit rays of light of a ruby-red color. The pressure of a hard sub- stance on the film will, hoAvever, so change its state of aggregation that the green color Avill again appear. Gold is exceedingly ductile, but does not possess a very considerable degree of tenacity. A grain of gold, hoAvever, if covered by a more tenacious metal, such as silver, may be draAvn into a wire five hun- dred feet in length. It also possesses the remarkable property of welding cold. Thus, the metal, in the state in Avhich it is obtained by precipitation by oxalic acid, may be formed into disks or medals by compres- sion between dies. The specific gravity of gold varies according to condition. In the finely-divided state in Avhich it is obtained by precipitation by oxalic acid it is 19-49. The specific gravity of cast-gold is someAvhat less, but Avhen compressed between dies, or by the rolling- mill, it may be raised from 19-37 to 1941. Annealing, * The late Dr. S. S. White presented the author with a specimen, securely mounted between plates of glass, which is but .^ 1 of an inch in thickness. It is transparent and transmits green rays of light. 108 DENTAL METALLURGY. however, will restore its previous density to nearly that of the cast metal. The atomic Aveight of gold has been variously stated. Berzelius gave it as 196-67; Levol, 196-3; Wurtz, 196-5; Watts, I960; Bloxam, 196-6 ; Fownes, 197. There seems also to be a similar diversity of opinion regarding the temperature at Avhich it fuses. Thus, Daniell fixed the melting-point at 1425° C.; Pouillet, 1200° C.; Guyton de Morveau, 1380° C. The figures, 1102° C, given in Fownes's "Elementary Chemistry," are probably as nearly correct as any, and for all practical purposes will answer very well. The electric conductivity of gold is given by Mathiessen as 73-96 at 151° C, pure silver being 100. The conducting power, hoAvever, depends much upon the degree of purity, as the smallest addition of another metal will A^ery considerably lower its conductivity.* The conductivity of gold for heat is stated as 53-2, as compared Avith pure silver, 100. Its specific heat is -0324. Volatility.—The absence of uniformity in results of experiments Avith regard to this property, given by different investigators, Avould seem to leave the mat- ter still in doubt. Thus, Gasto Claveus and Kunkel describe similar experiments, Avherein an ounce of pure gold Avas placed "in an earthen vessel in that part of a glass-house Avhere the glass is kept con- stantly melted, and retained in a state of fusion for two months, Avithout the loss of the smallest portion of its Aveight," On the other hand, Homburg, Lav- *See "Power of Conducting Electricity." GOLD. 109 oisier, and Maquer stated that Avhen a small portion of gold is kept at a violent heat part of it is volatil- ized, and that a piece of silver held in the rising fumes Avill have its surface gilded. It is quite prob- able that, when a small amount of gold is mixed Avith a large amount of zinc and heated in air, the Avhole of the gold will be dissipated Avith the fumes of oxide of zinc. Mr. Makins also demonstrated that gold, silver, and lead, Avhen cupelled together, volatilize; and he collected quantities of each metal from the chimney of an assay furnace which had been in use but a few Aveeks. Gold may also be volatilized, when in the form of leaf or highly-attenuated wire, by passing a powerful charge of electricity through it, Forms of Native Gold.—-The native metal is some- times found in the form of cubic crystals, in octahe- dra, and in irregular and more complex shapes called nuggets and dust. Crystals of gold may also be obtained artificially from an amalgam of gold one part, mercury tAventy parts. The mixture is main- tained at a temperature of 80° C. for eight days. The mercury is then removed by strong nitric acid, leaving crystals of gold, which require to be heated to redness to develop brilliancy of surface. Gold is found in quartz veins or reefs traversing slaty or crystalline rocks, alone or associated Avith iron, copper, magnetic and arsenical pyrites, galena, specular iron ore, and silver ores, and more rarely Avith sulphide of molybdenum, tungstate of calcium, bismuth, and tellurium minerals. It is also found among the detritus of disintegrated rock,* associ- * In the form of small lumps called " dust." 10 110 DENTAL METALLURGY. ated with the metals of the platinum group. In the superficial alluvial or "placer" deposits it has been remarked that the minerals Avith which it is found intermixed are of great density and hardness, and are the most durable constituents of disintegrated rock. The yield of gold in easily-worked alluvial deposits is often exceedingly small. It is stated that in the Siberian gold-washings the proportion of gold ranges from 12 grains to 1 dwt. to the ton of sand, while in the lodes which require more labor to work the pro- portion is but 8 dwts. per ton, and in the "placer" washings of California it is but 12 grains to the ton of gravel. In Australia the alluvial washings of Victoria yielded 25 grains to the ton. Vein mining being more difficult and costly, necessitates a larger; yield of the precious metal, and 5 dwts., or about five dollars' worth of the precious metal, is in moelt gold-bearing localities regarded as a paying quan- tity. The method of obtaining gold from alluvial de- posts is exceedingly simple, and consists in washing away the lighter portions, leaving the heavy metallic particles. In the early days of gold mining in Cali- fornia this was accomplished by means of a pan of sheet-iron, thirteen or fourteen inches in diameter, held in the hand and its contents exposed to a stream of water; and on the large scale consists in washing the alluvial deposits into sluices or troughs by means of continuous streams of water,—mercury or amal- gamated copper plates being sometimes employed to collect the finer particles of gold. In vein mining the separation of the gold from the GOLD. Ill rock with Avhich it is mechanically mixed consists in reducing the latter to a fine powder in grinding- or stamping-mills, and the gold is recovered by amalga- mation, or by washing the pulverulent mass through troughs lined Avith coarse woollen cloths, by which means the lighter deposits are carried away with the current, while the heavier metallic particles become entangled in the fibers of the blanket until the sur- face of the latter is completely covered, when it is remoA-ed and its contents are washed off in a suitable vessel and reserved for amalgamation. In the treatment of gold by amalgamation the process is frequently retarded by a difficulty known as the "sickening" or "flowering" of the mercury. The latter, losing its bright metallic surface, is no longer capable of coalescing with other metals. The discoA^ery was made by Wurtz, in 1864, that by the addition of a small quantity of sodium to the mei^ cury the operation is greatly facilitated, the addition of the sodium preventing both the " sickening" and the " floAvering" of the mercury, Avhich is produced by certain associated minerals. Some metallurgists recommend the addition of 20 per cent, of zinc and 10 per cent, of tin. It has been estimated that mer- cury will dissolve from 0-05 to 0-08 per cent, of native gold of standard 650 to 850 without loss of fluidity. The solubility of the gold increases with its fineness. When the point of saturation has been reached, lumps of the solid amalgam are introduced into an iron vessel lined with a mixture of fire-clay and wood- ashes, and provided with an iron tube, by which the fumes of mercury are passed through water and con- densed. The distillation being effected at a tempera- 112 DENTAL METALLURGY. ture below redness, the gold left in the retort is then melted in a suitable crucible. Gold is sometimes reduced from the mineral by exposing the ore, Avhich has been previously roasted) to a current of chlorine gas. By this means the gold is converted into a soluble chloride, Avhich is removed by washing with water. The precious metal is then recovered in the metallic form by precipitation with ferrous sulphate. This process is, when carefully performed, a very accurate one, and yields 97 per cent, of the gold present in the ore. Refining Gold.—Methods of refining gold were knoAvn and practiced in very ancient times, and many of them, though empirically employed, did not ma- terially differ in principle from those in use at the present day, Thus, in Strabo's time the gold Avas placed on the fire Avith three times its weight of salt and a quantity of argillaceous rock, Avhich in the presence of moisture effected the deconrposition of the salt, Hydrochloric acid is thus formed, Avhich. at the high temperature employed, furnishes chlorine to the silver associated with the gold, Avhich is con- verted into a chloride. A similar process is still practiced in South America, Among other methods for the separation of gold from silver or other contaminating metals, Avhich ha\-e been in use from a remote period, may be men- tioned prolonged oxidation by exposure to air, and melting with sulphur, sulphide of antimony, and cor- rosive sublimate. The old "quartation" process of refining, so-called from the fact that an alloy is formed, four parts of which contains three parts of silver and one of gold, GOLD. 113 consists in first forming an alloy of the gold with silver in the proportions given. These are melted to insure homogeneity, and granulated* by pouring into water contained in a Avooden vessel. The pieces are then collected and placed in a glass or platinum vessel, and acted upon by either nitric or sulphuric acid. When the presence of lead or tin is suspected, these should be got rid of before subjecting the alloy to the acid; otherwise the platinum digester would be injured. The removal of lead is accomplished by cupelling the alloy, while tin may be effectually removed by fusing the alloy with potassium nitrate. On account of greater economy and the closeness with which it will act upon silver containing very small quantities of gold, sulphuric acid is at the present day the agent most commonly employed, particularly where large quantities of the alloy are to be treated. The nitric acid plan does not, as a rule, yield gold of as high a degree of fineness as the sulphuric acid treatment, but the oxidizing property of the nitric acid is of great advantage in refining gold contami- nated with antimony and other equally injurious metals. When nitric acid is employed, each ounce of the granulated alloy is treated Avith an ounce and a quarter of nitric acid of specific gravity 1-32. The sulphuric acid process is based upon the facts that the concentrated hot acid converts silver and copper into soluble sulphates without attacking the gold, the metallic silver being recovered from the * Granulation is usually repeated twice or thrice. 10* 114 DENTAL METALLURGY. sulphate in the form of needle-like crystals by thrust- ing copper plates* into it. The sulphate of copper resulting from the reaction is crystallized and becomes an article of commerce. The sulphuric acid should be of specific gravity 1-84, and the alloy is boiled for three or four hours in a platinum vessel Avith 2-5 times its Aveight of acid. The sulphurous acid fumes Avhich arise are partially condensed before being allowed to pass into the air. When the acid has ceased to act upon the metal, a small quantity of sulphuric acid of specific gravity 1-53 is added, and after a second boiling the contents of the vessel are allowed to settle; the liquid is withdrawn from the gold, Avhich rests at the bottom of the vessel, and is diluted until its density is 1-21 or 1-26. The gold is then carefully washed and melted into ingots, which generally contain from 997 to 998 parts of gold in the 1000. In the nitric acid process the supernatant liquid consists mainly of argentic nitrate. The silver may be recovered by precipitation with chloride of sodium, argentic chloride resulting, which in turn is exposed to a current of hydrogen, liberating metallic silver.^ The dry method of refining gold before alluded to consists in placing the granulated alloy and a mixture of one part of chloride of sodium and two parts of brick-dust in alternate layers in a crucible until the latter is full, when it is covered and placed in a Avood fire and kept at dull redness for twenty-four hours. By the united action of the moisture furnished by the Avood and the silica of the brick-dust the sodic chlo- * Iron plates are sometimes used. j- See chapter on " Silver." GOLD. 115 ride is decomposed ; its sodium combines with oxygen from the decomposition of the Avater, forming soda. Avhich in turn unites Avith silica to form sodic sili- cate. The hydrogen of the Avater and the liberated chlorine form hydrochloric acid; these, at the tem- perature at Avhich the operation must be carried on, furnish chlorine to the silver, converting it into argentic chloride. The latter, being fusible, is ab- sorbed by the brick-dust, permitting the alloy to be further acted upon, until nearly all the silver is converted into chloride, the gold remaining compara- tively free. There is also another cementation process given,* for the purpose of acting upon the surface of gold containing a large percentage of silver, by Avhich means it is made to resemble fine gold. It consists in subjecting the alloy, previously rolled thin and covered by the cement-powder, to a temperature slightly below its melting-point. In this operation the mixture is composed of one part of sodic chlo- ride, one part of alum, one part of ferrous sulphate, and three of brick-dust. At the high temperature necessary the sulphates are decomposed, with libera- tion of free sulphuric acid, Avhile chlorine is evolved from the sodic chloride. These act upon the silver, which is subsequently found in the cement-poAvder in the form of argentic chloride. Refining by chlorine gas, deAised by Miller in 1867, is a valuable dry method for separating silver from gold. The process is the one noAV practiced in the *This process is attributed to Kerl, and is described in Makins's Metallurgy, p. 244. 116 DENTAL METALLURGY. Australian mints, and has been quite extensively employed, 1,100,000 ounces of gold having been refined by it in Sydney during the years 1871 and 1872, the percentage of loss during the operation being only 14 parts in the 100,000. It consists in converting the silver into chloride by the passage of a stream of chlorine gas through the molten alloy. By means of a clay pipe passing through the cover to the bottom of the crucible, and connected with the chlorine-generator by means of a flexible tube, the gas is passed rapidly through the melted metal, and is apparently absorbed by it. The refining is considered as complete when orange-colored fumes begin to arise. As soon as this evolution of gas is -noticed the crucible should be removed from the fire, to prevent the gold itself from combining Avith the chlorine. The chlo- ride of silver, which is fusible, should be poured off from the surface of the molten metal, and, if it retains a small amount of the gold, this may be recovered by fusing with a little carbonate of soda, which causes the gold to separate and settle to the bottom of the crucible. This method is capable of producing gold of from 944 to 1000 fine. The gold is next melted into bars, and the argen- tic chloride is reduced to metallic silver by placing it between two wrought-iron plates, and then im- mersing the whole in a vessel of water acidulated with sulphuric acid, when, after a few hours, the silver will all be reduced. It generally, however, contains a small amount of gold, Avhich may be recovered either by again dissolving the silver with nitric acid, when the gold will be found at the bottom of the vessel; or it may be separated by fusing the GOLD. 117 argentic chloride, to which is added a small amount of potassic carbonate for the purpose of reducing a little metallic silver. The latter, in subsiding through the argentic chloride, reduces the gold, which was probably combined Avith the chlorine. While yet hot and in a fluid state, the argentic chloride is poured off and reduced as before, when it will be found free of gold. The little button Avhich subsides to the bottom of the vessel will be found to consist of gold, the reduced sih'er, and some adherent argentic chlo- ride. The latter must be again decomposed by fusing with potassic carbonate. Theoretically, one cubic foot of chlorine will conArert eight and a quarter ounces of silver into argentic chloride, but in prac- tice about tAvice that quantity is required. Thus far the use of chlorine for refining upon a large scale has proved to be much more economical and expe- ditious than the humid process, the time required to part three hundred ounces in one furnace being about tAvo hours, and the average cost four cents per ounce. Treatment of Brittle Gold.—The slightest admix- ture of such metals as arsenic, antimony, tin, lead, etc., is sufficient to seriously impair the ductility of gold. In 1856 the coining operations of the mint of England were much embarrassed by the importation of brittle gold, in which the contaminating metal did not exceed the tt^ part 0I> tne mass- To purify the gold it was exposed Avhile in a state of fusion to a stream of chlorine gas.* Avhich removed the dele- * Mr. F. B. Miller, of Sydney, devised the method of treating the molten metal with chlorine passed through it by means of clay tubes. 118 DENTAL METALLURGY. tereous substances by converting them into volatile chlorides. The toughness of gold may also be re- stored by throAving a small quantity of corrosive sublimate on the surface of the molten metal, the vapor of which converts the metallic impurities into chlorides, which are volatilized. In the dental laboratory gold is liable to become contaminated with small particles of lead or zinc. This may be effectually removed by melting it with a mixture of potassium nitrate and borax, when the foreign metals will be oxidized and dissolved in the slag. Another process consists in adding to the melted mass about ten per cent, of black oxide of copper. But this plan is objectionable, because the crucible is liable to become much corroded, and even perforated, and the standard fineness of the gold lowered, by a portion of the copper being reduced to the metallic state. The gold of this country is often found to contain iridium, the presence of which greatly impairs the metal for coinage and other purposes. The little hard grains occasionally met with in gold, upon which the file makes no impression, consist of iridium, or a native alloy of osmium and iridium, and are not com- bined with the gold, but merely disseminated through it. The only dry method of separating iridium from gold consists in alloying the latter with three times its weight of silver, by which means the specific gravity of the metal is so much loAvered that the iridium, which is very infusible and of a specific gravity of 21-1, may subside to the bottom of the crucible, Avhen the gold and silver alloy may be poured or ladled off. As some gold will remain with the residue, more silver must be melted with it, and GOLD. 119 the operation repeated several times, until nearly all the gold is removed. What is left is then acted upon by sulphuric acid to dissolve the silver, when the iridium and some finely-divided gold will be left. These may be separated by Avashing. Iridium may also be separated from gold by the wet process. The gold is melted Avith three times its Aveight of silver, and granulated to insure admix- ture. The alloy is then treated Avith nitric acid, Avhich dissolves the silver, leaving the gold and iridium at the bottom of the vessel. The gold may now be acted upon by nitro-hydrochloric acid. The iridium may then be collected and washed to free it from any portion of the gold. The latter may be recoArered from its solution by precipitation, oxalic acid or sulphurous acid being usually employed. Preparation of Chemically-Pure Gold.—None of the methods Avhich have been described can ahvays be relied upon to afford absolutely pure gold. When nitric acid is employed in the quartation process, gold may be obtained from 993 to 997 parts in the 1000, Avhile sulphuric acid will frequently yield gold up to 998 thousandths. There are several methods by which chemically- pure gold may be obtained. Usually ordinary refined gold, obtained by one of the methods above described, is dissolved in nitro-hydrochloric acid. The excess of acid is driven off, and alcohol and chloride of po- tassium are added for the purpose of precipitating platinum, if any is present. The chloride of gold is then dissolved in pure distilled Avater, until each gallon does not contain more than half an ounce of the chloride. Any silver present Avill be converted into 120 DENTAL METALLURGY. * argentic chloride, Avhich will settle to the bottom of the vessel, after Avhich the supernatant liquid should be carefully removed by means of a syphon. The gold may be precipitated by a stream of carefully- Avashed sulphurous anhydride, or by the addition of oxalic acid. The precipitated metal is washed with dilute hydrochloric acid, distilled water, ammonia water, and again Avith distilled Avater, and is then ready for melting. This is done in a clay crucible, with a small portion of bisulphate of potash and borax. The melted metal should be poured into a stone ingot mold. By this method gold, of Avhich the purity was 999-96, has been prepared, the precipi- tant being oxalic acid; but gold precipitated by that agent from an acid solution containing copper is always contaminated with cupric oxalate, to avoid Avliich the solution should be heated, with the addition of potash, when a soluble double oxalate of copper and potash is formed, leaving the gold in the pure state. The aqua regia used in the preparation of chemi- cally-pure gold should consist of tAvo parts of hydro- chloric and one part of nitric acid. The specific gravity of the former should be about 1-16, and of the latter 1-45. Each ounce of gold will require for its solution about three and one-half ounces of the mixed acids. The action of this upon the metal will in the beginning be quite energetic, but as the solution approaches saturation the application of moderate heat is required to dissolve the last portion of the gold. The greatest care must be exercised in the separation of the gold solution from the argentic chloride, which subsides to the bottom of* the vessel, and also to rid GOLD. 121 the liquid of the small portion of silver held in solu- tion by the acid. The solution is cautiously trans- ferred to an evaporating-dish by means of a syphon, and heat is applied, and as the bulk is gradually reduced by evaporation more argentic chloride will be separated and deposited at the bottom. The super- natant liquid should again be carefully poured or syphoned off, and this should be repeated as often as the residue appears in the dish. When the solution has become viscid and of a deep ruby color, the heat is discontinued, and the auric chloride soon crystallizes in a mass of prismatic forms. It should then be dis- soh^ed and largely diluted with distilled Avater acidu- lated by a feAv drops of hydrochloric acid, and, after standing for a few days to permit a further subsidence of argentic chloride, it should be filtered, and is then ready for precipitation. This may be accomplished by quite a number of different reagents, but the form of the precipitated metal depends much upon the nature of the precipitant, and it may be throAvn down in a spongy condition, in sheets resembling foil, as a poAv- der, in a more or less crystalline state, and in scales. The affinity of gold for other bodies is so Aveak that care must be observed lest partial reduction be effected by merely adventitious conditions. The highly-di- luted neutral solution of the trichloride just described is quite liable to such accidents; indeed, it may occur from exposure to air, atmospheric nitrogen probably being the active agent. The addition of pure Avater to such a solution may also cause slight precipitation, but the dilute solution may be protected from pre- mature precipitation by acidulation Avith a small quantity of hydrochloric acid. 11 122 DENTAL METALLURGY. The best agents for the precipitation of gold are oxalic acid, sulphurous acid, and ferrous sulphate. Oxalic acid will precipitate several forms of gold, from sponge-like masses to the different crystalline or powdery forms. Its action is, however, sloAver than the others, and it requires to be slightly heated. The reaction is shown in the following equation: 2Au CI, + 3H2 C2 Oi = 6H CI + 6C 02 + 2Au. The chlorine of the auric chloride unites Avith the hydrogen of the oxalic acid to form hydrochloric acid, the copious evolution of gas noticed during the precipitation being the escape of the carbonic acid formed by the remaining elements of the oxalic acid. The gold is thus set free. The so-called "shredded gold" somewhat exten- sively used by dentists in filling teeth a feAv years since was produced by the addition of sugar or gum Arabic to an acid solution of gold. The exact modus operandi is as follows: The pure gold is dissolved in nitro-hydrochloric acid, and, without evaporating the solution, it is diluted by the addition of about two- thirds its bulk of pure water. Clean gum Arabic, dissolved in boiling water to the amount of one-third the bulk of the gold solution, is added to the latter, and the Avhole placed in a glass matrass or evapo- rating-dish and placed over a steam bath. When the proper temperature is attained, gold in the form of leaves, shreds, or fibers will be observed floating in the liquid. When these become sufficiently coherent to admit of removal they are lifted out by a vulcan- ized rubber spoon attached to a glass rod, and placed in a filter. This operation is continued until the gum GOLD. 123 Arabic or sugar, assisted by heat, has caused precip- itation of the entire amount of gold held in solution. The web-like masses are then thoroughly washed, dried, and heated to dull redness. As the elements entering into the composition of sugar and gum Arabic are identical with those of oxalic acid, the reaction is probably the same as that which occurs when the latter is employed as the precipitant. With care in the application of the proper amount of heat, the action of precipitants of this class is capable of regulation, thus affording uniform results. When the precipitated gold is intended for plate or bars, it should be well Avashed, and fused in a perfectly new crucible. Sulphurous acid precipitates gold generally in the form of a scaly metallic poAvder; hence it does not afford masses sufficiently coherent or sponge-like for use as a filling-material for the dentist. The reaction which takes place is thus explained : 2Au Cl3 4- 3H2 O + 3H2 S 03 = 6H CI 4- 3H2 S 04 4- 2Au. The Avater present is decomposed, its hydrogen uniting with the chlorine of the auric chloride to form hydrochloric acid. The oxygen of the water, attracted to the sulphurous acid, converts it into sulphuric acid, and the gold is thus liberated. Ferrous sulphate precipitates gold in the form of a light-brown powder. Of the sulphate crystals, about four times the weight of the gold is dissolved in water. This is added to the auric solution. After the finely-divided gold has entirely subsided, it should *. be boiled several times in dilute hydrochloric acid, in order to free it from all traces of the iron Avith which 124 DENTAL METALLURGY. it is liable to be contaminated. The interchange, which in this reaction results in the liberation of the gold, is expressed by the folloAving equation: 2Au Cl3 4- 6Fe S04 = Fe2 Cl6 4- 2(Fe2 3S 04) 4- 2Au. The ferrous salt parts with a portion of the iron to the chlorine of the gold salt, thus forming fer- ric chloride and ferric sulphate, Avhile the gold is liberated. As stated before, the reduction of the metal from the trichloride may be effected (in, however, a less satisfactory manner) by many different reagents, some of* which are purely elementary. Thus, sulphur, sele- nium, carbon (charcoal), and phosphorus, each, when introduced into a heated solution, becomes coated with a film of metallic gold. Reduction may also be accomplished by some of the gaseous bodies contain- ing hydrogen. Thus, gold may be precipitated by arseniureted and antimoniureted hydrogen. Many of the base metals, such as bismuth, zinc, etc., also reduce gold from solution in the form of a brown poAvder. It is also reduced on a platinum pole by the electrical current. In this way the beautiful form of gold made by A. J. Watts, of New York, is produced. In a solution of auric chloride plates of pure gold are suspended. These are connected with a battery, so that as the solution loses its gold by deposition of the metal it is re-supplied by the sus- pended plates. By this means large masses of per- fectly pure crystal gold may be obtained. Gold may also be precipitated by some of the metallic salts, of which nitrate of mercury and chlo-« ride of antimony may be named as examples. Quite GOLD. 125 a number of organic substances will also precipitate it, a prominent example of which is gallic acid. The tartrate, citrate, and acetate of potassium will also reduce it. Some of the members of this class, however, require the addition of heat, and to obtain prompt action with these agents the solution should be quite neutral. Alloys of Gold.—The most important alloys are those with silver and copper. The coinage of the present day, from which the dentist usually obtains his plate, is mainly of an alloy of gold and copper, in the proportion of 900 parts of gold in 1000. Gold coins were first introduced in England by Henry III., in 1257. They were of pure gold. Edward III., in 1345, established a standard of 994-8, and in 1526 Henry VIII. issued crowns of the double-rose, of the standard 916-6. In 1544 the standard of all gold coins was reduced to 916-6, and again in 1548 to 833-4. Mary restored the old standard, 9948. In Elizabeth's reign coins of both standards (916-6 and 994-8) Ave re issued. In America the standard of gold coin is 900. Alloys of gold for bases for artificial dentures should be of such fineness as Avill enable them to resist chemical action of the fluids of the mouth, while at the same time they should possess the requisite hardness, strength, and elasticity. These properties are usually conferred by the addition of copper and silver, or either of these inetals singly; or by copper, silver, and platinum. The quality of gold which is to be introduced into the mouth should, as a rule, not be of a less standard of fineness than eighteen carats. Care, hoAvever, should be obseiwed in remelt- 11* 126 DENTAL METALLURGY. ing the scraps and filings of the draAver, that the grade of the gold be not lowered by admixture of old plates, backings, etc., containing portions of sol- der. Indeed, much the safer rule is to remelt only new scraps, on Avhich no solder has been used. The scraps and filings of doubtful quality may be sent to the mint for coinage, the charge for which, on the one hundred dollars (the minimum amount re- ceived by the United States mint), is less than one per cent. Gold exceeding nineteen carats in fineness will generally be found too soft and yielding for use in the mouth. The amount of force which the plate must sustain in mastication is much greater than might be supposed; hence, if the degree of purity of the alloy be too high, the requisite amount of rigidity and strength will be wanting, and the plate will soon bend to such an extent that it Avill no longer fit the mouth. This difficult}7 may, however, be avoided in the higher grades of gold plate intended for dental purposes by a slight admixture of plati- num, by Avhich much greater tenacity is obtained; otherwise the plate Avill require strengthening by doubling at such points as are most liable to bend. Plates for partial cases necessarily require a great amount of strengthening. This adds greatly to the expenditure of time and labor in the construction of the plate. It increases its weight and does not ahvays render the plate sufficiently rigid to Avith- stand the force of mastication. Gold plate suitable for dental purposes may be prepared according to the following formulae, from Richardson's " Mechanical Dentistry " : GOLD. 127 Gold Plate 18 Carats Fine. No. 1. No. 2. 18 dwts. pure gold, j 20 dwts. gold coin, 4 dwts. pure copper, 2 dwts. pure copper, 2 dwts. pure silver. 2 dwts. pure silver. Gold Plate 19 Carats Fine. No. 3. 1 No. 4. 19 dwts. pure gold, j 20 dwts. gold coin, 3 dwts. pure copper, 25 grains pure copper, 2 dwts. pure silver. | 40 4- grains pure silver. Gold Plate 20 Carats Fine. No. 5. ] No. 6. 20 dwts. pure gold, 20 dwts. gold coin, 2 dAvts. copper, 1 18 grains copper, 2 dwts. silver. 20 -f- grains silver. Gold Plate 21 Carats Fine. No. 7. No. 8. 21 dwts. pure gold, 20 dwts. gold coin, 2 dwts. pure copper, 13 4- grains pure silver. 1 dwt. pure silver. No. <). 20 dwts. gold coin, 6 grains copper, 74 grains platinum. Gold Plate 22 Carats Fine. No. 10. 22 dwts. pure gold, 1 dwt. fine copper, 18 grains silver, 6 grains platinum. On account of its greater strength and power of resisting chemical action of the fluids of the mouth, 128 DENTAL METALLURGY. many dentists prefer to use gold plate twenty or twenty-one carats fine, in which the reducing con- stituents are copper and platinum, the following formula being an example : 20 dwts. gold coin, 10 grains platinum. The union of platinum with gold yields an alloy possessing great strength and considerable elasticity. Such an admixture, however, has its disadvantages. Owing to its increased strength and stiffness, a much thinner and lighter plate may be employed, without the additional labor and cost of doubling the plate at what, in partial cases composed of ordinary 18-, 19-, or 20-carat gold, would be weak points. It may also be justly claimed for gold alloyed with platinum that it will perfectly resist the action of the fluids of the mouth. On the other hand, the richness of color of gold is always more or less impaired by the admixture of platinum. But perhaps the greatest objection to be urged against the employment of platinum-gold is the increased difficulty of swaging a plate composed of it so that it shall perfectly conform to all the de- pressions and irregularities of the model. Having invariably found, when the alloy contained any con- siderable quantity of platinum, that the ordinary method of swaging between zinc and lead was not effective, I have for more than ten years employed zinc for counter-dies as well as for dies,—a procedure which entirely overcomes any difficulty in swaging.* Gold for use in the formation of clasps should always * See chapter on " Zinc." GOLD. 129 contain sutficient platinum to render it much more elastic than the alloys usually employed in the plate or base, so that on the application of force upon the denture in the act of mastication the clasp, though it may yield slightly, will always spring together again and accurately embrace the tooth Avhich it surrounds. In the perfect adjustment of clasps to remaining teeth the following points are of impor- tance: First, the model must be as accurate as a plaster impression will afford; second, the clasp should be thrown around the thickest or most prominent part of the tooth ; third, the clasp should be so arranged as to fit accurately the convexity of the tooth. To successfully accomplish this the gold, of about No. 26 of the standard gauge, should be cut by pattern, and before any attempt is made to fit. it to the tooth it should be bent Avith the clasp- benders to correspond Avith the rounded surfaces of the natural tooth. Lastly, the contact of the clasps Avith the tooth should be uniform. The ends of the clasp should be free, and it should be attached to the plate at one point, so that but little of its cir- cumference shall be included in the union; othei-Avise, if a large proportion of the clasp be soldered fast to the plate, much of the quality of elasticity will be lost. The folloAving formula1 Avill afford alloys of twenty carats' fineness, suitable for clasps, backing, etc., Avher- ever elasticity and additional strength are required: Formula No. i. Formula No. 2. 20 dwts. pure gold, 20 dwts. coin gold, 2 dwts. fine copper, 8 grains fine copper, 1 dwt. fine silver, 10 grains fine silver, 1 dwt. platinum. I 20 grains platinum. 130 DENTAL METALLURGY. Alloys of Gold employed in Dentistry as Solders.— These are a class of alloys formed of the same metal to be united, the fusing-point of which is reduced by the addition of silver, copper, and brass.* The fol- lowing formula, given by Harris and Richardson, produces solder of sixteen carats fine, and is suitable for use in connection with eighteen- or twenty-carat plate: Formula No. t. 6 dwts. pure gold, 2 dwts. roset copper, 1 dwt. pure silver. Formulae Nos. 2 and 3, from Richardson's "Me- chanical Dentistry," are respectively fifteen and eighteen carats fine, and, if carefully prepared, will be found to ansAver fully all the requirements: No. 2.—15 Carats Fine. 6 dwts. gold coin, 30 grains silver, 20 grains copper, 10 grains brass. No. 3.—18 Carats Fine. 30 parts gold coin, 4 parts silver, 1 part copper, 1 part brass. Zinc is sometimes employed as a constituent in the preparation of gold solder for the purpose of reducing the fusing-point. Thus, some dentists use an alloy composed of 18-carat gold.....6 dwts ; Granulated spelter solder . . .6 grains. An alloy of this composition is exceedingly brittle, and hence difficult to roll into plate Avithout break- See page 34. GOLD. 131 ing into many pieces. Its color is good, but I have noticed that the surface of such solders, after flow- ing, is apt to be pitted with small holes, and has not the solid and uniform appearance that is desirable. This may be due to the oxidation and escape of some of the zinc. Method of Reducing Gold to a Lower or Higher Standard of Fineness, and of determining the Carat of any given Alloy.—The gold alloys used in the labo- ratory are generally made from pure gold or gold coin, the standards of which are definitely fixed. A feAV simple rules are here given,* by Avhich the operator may readily determine the amount of alloy necessary to reduce either coin or pure gold to any desired standard. To ascertain the carat of any giA^en alloy, multiply 24 by the weight of gold in the alloyed mass and divide the product by the weight of the mass. The quotient is the carat sought. For example, take the following: Pure gold......18 parts. Copper. . . . . . 4 " Silver.......2 " 24 " The result may be thus expressed : 24X18 --24 -=18 carats. To reduce gold to a required carat, multiply the weight of gold used by 24 and divide the product by the required carat. The quotient is the Aveight of * Richardson's Mechanical Dentistry. 132 DENTAL METALLURGY. the mass when reduced, from which subtract the weight of the gold used, and the remainder is the weight of the alloy to be added. To reduce gold from a lower to a higher carat, multiply the weight of the alloyed gold used by the number representing the proportion of alloy in the given carat; divide the product by the figures repre- senting the amount of alloy in the required carat. The quotient is the weight of the mass when reduced to the required carat by adding fine gold. Thus, to reduce one pennyweight of 16-carat gold to 18 carats, the numbers representing the proportions of alloy are obtained by subtracting 18 and 16 from 24. The state- ment is 6 : 8 : : 1 : 11; from Avhich it will be seen that, to reduce one penny- weight of 16-carat gold to 18 carats, one-third of a pennyweight of pure gold must be added to it. Again, if instead of using pure gold Ave desire to raise the fineness of one pennyweight of 16-carat gold to that of 18, by the addition of, say, 22-carat gold, the numbers representing the proportions of the alloy would be found by subtracting, in the example given, 16 and 18 from 22, the result being 4:6::1:1J. Hence each pennyweight of 16-carat gold Avould re- quire a half-pennyaveight of 22-carat gold to reduce it to 18 carats. The fineness of gold may be expressed in decimals or in parts called carats. The former is the system employed at the United States Mint and by metal- lurgists and chemists, Avhile the latter is the usual method of expressing the grade of alloys of gold GOLD. 133 among dentists and jewelers. The following table will show the relation of one to the other: Carats. Decimals. Pure gold...... 24 1000 English coin 22 916-6 American coin 21-6 900 Dentists' gold 20 833-3 k << 19-2 800 Jewelers' gold, best 18 760 " " good . 15 625 " " low grade 12 500 Common jewelers' solder 8 333-3 There are many different alloys used in the arts. The greenish alloy used by jewelers contains 70 per cent, of silver and 30 per cent, of gold. " Blue gold " is stated to contain 75 per cent, of iron. The Jap- anese employ a compound of gold and silver, the stand- ard of which varies from 350 to 500. This alloy is exposed to the action of a mixture of plum-juice, vinegar, and sulphate of copper. They also possess a number of bronzes, in which tin and zinc are re- placed by gold and silver. The alloy known as shi- ya-ku-do, extensively used by the Japanese for sword ornaments, contains 70 per cent, of copper and 30 per cent, of gold. Alloys of Gold and Silver.—The density of those natural alloys, the composition of which varies from Au Ag6 to Au6 Ag, is greater than that calculated from the densities of the constituent metals. Gold and silver unite in all proportions, affording alloys of several tints, ranging from th e color of silver to that of gold. By the 12 134 DENTAL METALLURGY. addition of silver the hardness of gold is increased, and it is rendered more fusible, while its malleability is not materially diminished. Gold as found in nature always contains silver, and all specimens of native silver will likewise be found to contain gold. Gold and Platinum.—Equal weights of the two metals yield an alloy of good malleability, with, how- ever, some dullness of color. An excess of platinum renders the alloy infusible in an ordinary blast-fur- nace. One part of platinum to 9-5 of gold will afford an alloy of the same density as platinum. Gold and Tin.—Alloys of tin and gold are hard and brittle, and the combination is attended with contraction. Thus, the alloy Sn Au has a density 14-243, instead of 14-828, as indicated by calculation. Gold and Mercury.—These combine at all tempera- tures, but the union may be greatly facilitated by heating, and a state of fine division still further assists the process. It is stated that an amalgam composed of six parts of mercury to one of gold crystallizes in four-sided prisms, and that, if the mercury is then dis- tilled off, the gold is left in an arborescent state. The operation of coating the surface of brass or copper objects with gold, extensively practiced some years ago, and known as "fire-gilding," was based upon the amalgamation of gold and mercury. The process is as follows: The article to be gilded is given a uniform coating of an amalgam made by heating six parts of mercury with one part of gold, with the surplus mercury removed by squeezing. The operation is greatly facilitated by first rubbing the surface with mercurius nitrate. It is thus given a superficial layer of mercury. It is now gently heated over some burn- GOLD. 135 ing charcoal, the amalgam in the meantime being kept uniformly distributed over the surface by means of a soft brush. As the heat is continued and the mercury is gradually driven off, the surface assumes a dull yellow color. It is then ready for polishing, which is accomplished by means of a wheel-brush moistened Avith vinegar. Yerdigris mixed with bees- wax is applied, for the purpose of removing any re- maining mercury by means of the affinity Avhich the latter has for the acetate of copper. This operation, sometimes called " water-gilding," is so dangerous to health, in consequence of the liability of the operator to inhale the volatilized mercury, that it has been almost entirely superseded by electro-gilding. Gold and Copper #ield a class of alloys of a reddish color (between gold and copper), which are much harder than either of their constituents. The mal- leability of the gold is not, however, much affected by admixture of copper, provided the latter is pure. It is stated that seven parts of gold with one of cop- per exhibits the greatest amount of hardness which it is possible to obtain by union of these tAvo metals. In the American coinage the alloy is chiefly copper; hence the coins are red in color and very hard. Gold and Palladium.—These metals are stated to alloy in all proportions. Chenevix states that an alloy composed of equal parts of the two metals is gray in color, less ductile than its constituents, and has the specific gravity of 11-08. .W. Chandler Rob- erts, assayer of the Royal Mint, London, states that an alloy of four parts of gold and one of palladium is Avhite, hard, and ductile. According to Makins, the merest trace of palladium with gold will render 136 DENTAL METALLURGY. the latter ATcry brittle. Graham has shoAvn that a wire of palladium alloyed with from twenty-four to twenty-five parts of gold does not exhibit the re- markable retraction which, in pure palladium, attends its loss of occluded hydrogen. Gold and Zinc.—It appears that the latter metal may be added to gold without destroying its ductility. It is certain, however, that small quantities of it render gold brittle. Care should, therefore, be observed in the dental laboratory, where so much zinc is employed, that small particles of it do not find their Avay into the gold filings. There are certain other metals which, when mixed with gold in quantities as small as the y^-o part of the mass, render it quite brittle and unworkable. These are bismuth, lead, antimony, and arsenic. Compounds of Gold.—Two compounds of gold with oxygen have been obtained,—Au2 O and Au2 03,—but neither of them is of any great practical importance. The chlorides of gold correspond in composition to the oxides. Auric chloride, or trichloride, as it is more com- monly called, is prepared by dissolving gold in nitro- hydrochloric acid. The excess of acid is driven off by evaporation at a temperature not greater than 280° F. (=138° C.); otherwise a part of it at least will be converted into aurous chloride. The crystals obtained by this process are ruby-red in color, and very deliquescentt The composition of auric chlo- ride is Au Cl3; atomic weight, 303-1. Aurous chloride is obtained by heating the crys- tallized auric chloride in a porcelain evaporating- dish to about 347° F. (=175° C). If the tempera- GOLD. 137 ture is carried much beyond this point, say, to 392° F. (=200° C), the compound will be decomposed into metallic gold and chlorine gas. Aurous chloride is yellowish in color and nearly insoluble in cold water. Boiling Avater, however, converts it into auric chloride and metallic gold. Its composition is Au CI; atomic weight, 232-1. Auric chloride is the most important of the com- pounds of gold, and is the source from which most of the preparations of gold used in the arts are ob- tained. There are iodides of gold resembling the chlo- rides in many respects. Berzelius also described an aurous sulphide. These are, however, not important. Purple of Cassius, which is employed by manufac- turers of porcelain teeth in obtaining the gum color, and in the industrial arts for imparting a red color to glass and porcelain, is a compound of gold, tin, and oxygen, which are believed to be grouped ac- cording to the formula Au2 O Sn 02, Sn O Sn 02 4H2 O.* It may be prepared in the humid way by adding protochloride of tin to a mixture of bichloride of tin and terchloride of gold. Seven parts of gold are dissolved in aqua regia and mixed with two parts of tin, also dissolved in aqua regia. This solution is largely diluted with water, and a weak solution of one part of tin in hydrochloric acid is added, drop by drop, until a fine purple color is produced. The purple of Cassius, in a state of fine division, remains for a time suspended in the water, but finally sub- sides as a purple powder. The fresh precipitate dis- * Bloxam's Chemistry, Organic and Inorganic 12* 138 DENTAL METALLURGY. solves in ammonia, and exposure to light decomposes the purple solution, during Avhich process its hue changes to blue, and it finally becomes colorless, and metallic gold is precipitated, the binoxide of tin being left in solution. The dry method* is the one now employed by manufacturers of porcelain teeth in the preparation of gum-enamel. Two hundred and forty grains of pure silver, twenty-four grains of pure gold,, and seventeen and a half grains of pure tin are placed in a crucible, with sufficient borax to cover the mass, and melted. In order to insure a thorough mixture of the different metals, the melted mass should be poured from a height into a vessel of cold water, and this process of granulation should be repeated at least three times, but at every melting the alloy should. be well covered with borax to prevent loss of the tin by oxidation. The vessel into which the melted mass is poured should not be a metallic one. The component parts of the alloy having now been thoroughly incorporated, the next step is to collect the granulated mass and separate from it any adherent particles of glass of borax. The metal is then put into a glass or porcelain evaporating-dish (the Berlin porcelain is best), and sufficient chemically-pure nitric acid is added to cover the metal. The dish is now placed over a sand-bath, and gentle heat applied and continued until chemical action ceases. • If at this *The dry method of preparing purple of Cassius and the process of manufacturing the gum-enamel were imparted to the author by the late Professor Wildman, to whom is due the credit of having brought the preparation of bodies and enamels to their present high state of excellence. GOLD. 139 point it is found that all the metallic particles are dissolved, the dish may be removed from the bath. Should any solid particles be found in the solution, a little more nitric acid must be added, and the opera- tion continued until all are dissolved. The silver having been entirely dissolved by the nitric acid, the solution should be poured off, and the remaining oxide carefully washed until the last trace of silver is removed. After several washings with a large amount of pure warm water, the latter should finally be tested with a clear solution of common salt, and if it remains clear, Avithout show of milki- ness, the silver is all removed. When the oxide is sufficiently Avashed, the purple of Cassius should be dried by gently heating, after which it is ready to be incorporated Avith the silicious materials. The process of making gum-enamel is divided into three stages : first, the preparation of the oxide; sec- ond,-fritting, or by the aid of heat uniting the me- tallic oxide with a silicious base; and, third, diluting the frit so as to form the desired shade. The first we have already described. The frit is formed by mixing eight grains of the metallic oxide (purple of Cassius) Avith seAren hundred grains of feldspar, and one hun- dred and seventy-five grains of a flux composed of Pure quartz . . . .4 ounces; Glass of borax . . . .1 ounce; Sal tartar ...... 1 ounce; fused into a glass and ground fine. The oxide is placed in a smooth WedgAvood mortar and ground separately as fine as it is possible to get it. The flux is then added in small quantities, and the levigation 140 DENTAL METALLURGY. continued, after which the feldspar may be added and treated similarly. It is of the highest importance that the mass be reduced to the utmost degree of fineness, and an expert workman will spend six or eight hours at least in levigating the quantity given in the formula. While the mass is being ground in the mortar foreign substances, such as small particles of wood, etc., must be carefully excluded; otherwise, during the vitrifying process, these will be converted into carbon, which will be sure to reduce a portion of the gold in fine metallic globules distributed through- out the mass. The vitrifying or fritting process consists in pack- ing the mass, after the most thorough levigation, in the whitest sand crucible that can be obtained. (Dark- colored crucibles are liable to injure the frit by con- tamination with iron.) This must be provided with an accurately-fitting cover made of the same material, or a suitable top may be formed of a piece of slide such as is used in burning continuous-gum work. Before placing the frit in the crucible, the interior sur- face of the latter should receive a thin coating of very fine quartz, made into a paste with water, to prevent the frit from adhering to it during fusion. The frit in a dry state is then packed in, and the cover tightly luted to its place with kaolin. The crucible is then to be buried in a strong anthracite-coal fire, and to remain there until the contents are fused. The time required to do this will depend upon the size of the crucible and the intensity of the heat. Any ordinary coal-stove provided with a good draught will answer; but the fuel must be packed around and over the crucible, and the heat carried to the highest attainable GOLD. 141 point. Usually about two hours will be required to thoroughly fuse the mass, after which it is removed from the fire and permitted to cool. The vitrified mass is removed from the crucible by breaking the latter. Every particle of adhering quartz or portions of the crucible should be cleared from the surface. It is then pulverized to a fineness which Avill allow it to pass through a No. 10 bolting- cloth sieATe, and is ready for the third stage in the preparation of gum-enamel, Avhich consists of dilut- ing the frit with the proper amount of feldspar. As the strength of the coloring-pigment varies accord- ing to the degree of fineness attained during the levigation, it is usually necessary to make several tests in order to arrive at the desired shade. This is accomplished by mixing separately several differ- ent lots in the folloAving proportions : Gum frit .... . 1 part; Feldspar .... . 2 parts Gum frit .... 1 part; Feldspar .... . 3 parts Gum frit .... 1 part; Feldspar .... . 4 parts These are applied to marked pieces of porcelain body and fused in the usual way, the result deter- mining the proportions necessary to produce the desired shade. There is a compound known as " silicate of gold," used in ceramic dentistry to impart a life-like yellow tint to porcelain teeth. This is prepared by grind- ing together in a WedgAArood mortar one hundred and twenty grains of coarse feldspar, ten grains of 142 DENTAL METALLURGY. gold foil, and eight grains of flux.* These aro ground until the gold is entirely cut up, when the mass is made into a ball and placed on a slide and fused, after which it is again ground fine and is then ready for use. Hyposulphite of gold and soda, the sel d'or of the photographers, is a double salt formed by adding a solution of one part of terchloride of gold to a solu- tion of three parts of hyposulphite of soda. Alcohol, in which the double salt is soluble, is then added. The formation of this compound may be explained by the equation, 8(N 02 S2 03) + 2Au CI, = Au2 S2 03, 3(Na2 S2 O,) + 6Na CI + 2(Na2 S4 06). Fulminating Gold.—When ammonia is added to terchloride of gold, a buff-colored precipitate results, which explodes violently when gently heated. Its exact composition is not well established. Discrimination of Gold.—Protochloride of tin is a characteristic test for gold, affording a purple-brown precipitate. The smallest amount of gold dissolved in a large quantity of water may be detected by the addition of a few drops of this reagent. Thus, a pale brown precipitate may be obtained in a pint of water containing but the one-fiftieth of a grain of gold. * White bottle-glass, which does not contain lead or iron, may be used to reduce the fusing-point of enamels, but, owing to the uncer- tainty of the composition of glass, most of the manufacturers of porcelain teeth make a fine glass, for this purpose, of the following proportions: Pure quartz, four ounces; glass of borax, one ounce; Bal tartar, one ounce. These are first ground separately, then thor- oughly mixed, and placed in a white crucible provided with a cover which must be tightly luted, and then thoroughly fused in the fire. If perfectly pure materials are used the result will be an exceedingly brilliant, colorless, and transparent glass. GOLD. 143 Ferrous sulphate is also a delicate test for the presence of gold, and will detect a very minute amount. By this reagent the gold is thrown down in the form of a brown powder, which, after washing, drying, and heating to redness, affords the metal in t a finely-divided state. Sulphureted hydrogen (H2 S) added to a solution of terchloride of gold affords a brown precipitate of auric sulphide. Nitrate of mercury also precipitates from solution a brown powder, which after heating yields finely-divided gold. Finely-divided gold, sus- pended in water, imparts a violet or red color to it. Colored fluids, containing minute particles of gold in a state of suspension, may be obtained by the action of phosphorus dissolved in ether upon a very weak solution of gold in aqua regia. After standing for a long time the fine particles of gold are deposited, haAing the same tint as that which they previously exhibited when suspended in the liquid. The blue particles, being less minute, are soonest deposited, but the red particles require many months to settle down. The one-hundredth of a grain of gold is capable of imparting a deep rose color to a cubic inch of fluid, and the different colors thus produced are taken advantage of in painting upon porcelain, a beautiful ruby-red color being the result of the pigment thus obtained. Assays of Gold Ores, Quartz, etc.—The specimens of ores should first be heated to redness, and then thrown into cold water to facilitate powdering, which may be accomplished in an ordinary Wedgwood mortar. Several lots of three hundred grains each should be weighed and examined separately, and the 144 DENTAL METALLURGY. assays made from these averaged for the result. To the separate portions of powdered ore equal weights of litharge, half their weights of sodic carbonate, and about half of powdered charcoal, are added and thor- oughly mixed with the ore. Each portion is then placed in a crucible, a little borax sprinkled over the top, and it is ready for heating in a suitable blast- or wind-furnace. The heat at first should be gradual, so that the active effervescence caused by the escape of carbonic acid from the soda salt may not force portions of the mixture from the crucible. After a short time, however, the danger from this cause having passed, the heat may be carried to bright redness, or until the whole has fused. An ingot mold with two aper- tures has been recommended for the reception of the fused mixture, which at this point is ready for pour- ing, the slag being turned into one concavity and the reduced metal into the other." The button will be found to consist of lead and gold, the former reduced from the litharge and the latter from the auriferous ore. These are to be separated by cupellation. If the ore contains much iron pyrites, or is of the nature of " sweep " (the name given to residues which accumulate in the dental laboratory and other places where gold is worked), it will be necessary to roast it in a shallow fire-clay dish placed in a muffle; and, in the case of pyrites containing about seven penny- weights to the ton, the operation should be conducted with one thousand grains. The roasted ore is then fused with a mixture consisting of red lead, one thou- sand grains; sodic carbonate, six hundred grains ; powdered charcoal, forty grains, and borax, five hun- dred grains. The mixture is introduced into a clay GOLD. 145 crucible, which it should half fill, and is fused in an air-furnace. The button of reduced lead may be removed either by pouring the contents of the cru- cible into a mold, or by breaking the crucible when cold. Assay by Scorification. — Scorification resembles cupellation,* but the oxide of lead produced in the operation, instead of sinking into a porous cup, is held in a flat saucer of fire-clay, and dissolves the earthy constituents of the ore, leaving the precious metal to pass into another portion of lead, Avhich re- mains in the metallic state. About two hundred grains of the roasted ore are placed in the scorifier, and intimately mixed Avith five hundred grains of granulated and fifty grains of borax lead. The con- tents of the scorifier are fused in a muffle. Air is admitted to oxidize the greater portion of the lead. At the conclusion of the operation the litharge should be perfectly fluid and coArer the molten lead. The slag may be freed from particles of precious metal by the addition, at the conclusion of the operation, of a small quantity of powdered anthracite, Avhich reduces a portion of the litharge to metallic globules, which fall through the slag and unite Avith the lead button. The gold is then separated by cupellation, and the silver, Avith Avhich it is almost always asso- ciated, by parting with nitric acid. Assaying.—This term refers to the quantitative estimation of one constituent of an alloy or mineral, and is accomplished by cupellation when the alloying metal is copper, and " parting " Avhen the debasing * See page 146. 13 146 DENTAL METALLURGY. metal consists of silver. Usually both operations are necessary. From five to sixteen grains of the gold are wrapped in sheet-lead, with pure silver equal to two and a half times the amount of gold supposed to be present. The weight of lead employed Avhere the assay is standard gold* is 8 to 1, and the ratio of the weight of lead to the weight of copper assumed to be present is 100-1. The assay is now to be treated by cupellation, a process which is thus briefly and clearly described by Mr. AV. Crookes: " The gold alloy is fused with a quantity of lead and a little silver, if silver is already present. The resulting alloy, Avhich is called the ' lead button,' is then submitted to fusion on a very porous support made of bone-ash and called a ' cupel.' The fusion is effected in a current of air, Avhich oxidizes the lead. The heat is sufficient to keep the oxide of lead fused. The porous cupel has the property of absorbing melted oxide of lead without taking up any of the metallic globules, exactly in the same way that blotting-paper will absorb Avater Avhile it will not touch a globule of mercury. The heat being continued, and the current of airf- ahvays passing over the surface of the melted lead button, and the oxide of lead or litharge being sucked up by the cupel as fast as it is formed, the metallic globule rap- * 22-carat, or coin. f The process of cupellation is generally performed in a furnace provided with a muffle for the reception of the cupels, and arranged so as to admit of a current of air over the fused button. The lead used in cupellation should be of absolute purity, otherwise, as lead is always liable to contain silver, the latter would necessarily combine with the assay and vitiate the accuracy of the result. GOLD. 147 idly diminishes in size until at last all the lead has been got rid of. Now, if this were the only action, little good would haAre been gained, for we should have put lead into the gold alloy and taken it out again. But another action goes on Avhile the lead is oxidizing in the current of air. Other metals, except the silver and gold, also oxidize, and are carried by the melted litharge into the cupel. If the lead is, therefore, rightly proportioned to the standard of alloy, the resulting button will consist of only gold and silver, and these are separated by the operation of parting, Avhich consists in boiling the alloy (after rolling it into a thin plate) in strong nitric acid, which dissolves the silver and leaves the gold as a coherent sponge."* As the accuracy of the result of an assay is liable to be influenced, either by retention of silver or copper, or by loss of gold by volatilization in the muffle, solution in the acid, or retention in the cupel, it is necessary to employ " check assays," made on pure gold, with AAiiich the alloy assay is Aveighed in com- parison ; and, as will be seen, the weight of gold indicated by the balance is liable to be either greater or less than the amount originally present in the alloy. The following formulaf will serve to shoAV the correction to be applied: Let 1000 be the weight of alloy originally taken. p, the weight of the piece of gold finally obtained. x, the actual amount of gold in the alloy expressed in thou- sandths. a, the weight of gold (supposed to be absolutely pure) taken as a check, which approximately equals x. * See " Quartation." f Annual Report, Mint of England. 148 DENTAL METALLURGY. b, the loss or gain of weight experienced by a during the process of assay, expressed in thousandths. k, the variation of "check gold" from absolute purity, expressed in thousandths. Then the actual amount of fine gold in the check-piece = a(l—j-uTro)> an(l x-> the corrected weight of the assay, will ~P—1 o 6 0~t~^ > ^ Deing added or subtracted according as it is a loss or gain. If a be assumed to be equal to x, this equation becomes p+b X =---~ lc * 4" 1000 Example.—Let p = 901-1 thousandths. a = 920-0 " & = 0-3 " gain in weight. k= 0-1 " Then by the first formula x = 901-1—^4-^-1—0-3. For, as & is a gain in weight, it must be deducted. Hence, a; = 901-1—0092—03 = 900-708. And by the second formula 901 1—0-3 x= 1_1_ 01 1 i T¥inr = 900-708. Gold-Beating.—In all probability the art of gold- beating originated among Oriental communities, with whom the love of gold ornaments has ahvays been a distinguishing characteristic. The art is of great antiquity, and is referred to by Homer and Pliny. On the coffins of Theban mummies speci- mens of leaf-gilding were met with, where the gold in a very thin state resembled modern gilding. It is stated that the Incas of Peru did not understand the art of gold-beating beyond the preparation of GOLD. 149 sheets or plates, which they nailed on the walls of their temples. Gold designed for manufacture into leaf is vari- ously alloyed, according to the color required. The following is a list showing the proportions of alloy per ounce required to produce certain tints: Color of Leaf. Proportions of Gold. Proportions of Silver. Proportions of Copper. Grains. Grains. Grains. Red . 456 460 — 20-24 Pale Red . 464 — 16 Extra Deep Red 456 12 12 Deep Red. 444 24 12 Citron 440 30 10 Yellow . 408 72 — Pale Yellow . 384 96 — Lemon 360 120 — Circen or Pale . 312 168 — White . 240 240 — For filling operations quite pure gold is used. It also is generally prepared by beating, but some of the heavier numbers of foil are produced by rolling. There are two varieties, cohesive and non-cohesive, exten- sively used in the United States at the present time, the methods of manipulating Avhich, are widely dif- ferent. In the former the characteristic quality of cohesiveness, Avhich is greatly diminished by com- pression of the fibers in beating, is restored by heat- ing to redness, and this is best effected by placing the foil upon a sheet of mica, which is held over a spirit- lamp. The habit common among dentists, of taking 13* 150 DENTAL METALLURGY. up the foil on the point of the plugger and passing it through the flame of a spirit-lamp, is not productive of the best results, the gold being made harsh by contact with the flame, whereas it should, in addition to cohesiveness, possess at least some of the kid-like softness of the non-cohesive variety. Some of the manufacturers of gold foil for dental purposes pro- duce a " soft" variety, in which cohesiveness cannot be developed by heating. This quality may be at- tained by alloying, or by depositing carbon upon the surface, as the latter cannot be driven off by heating. The corrugated gold introduced within a few years belongs to this class of foils. It is prepared by plac- ing the sheets of gold between leaves of a particular kind of unsized paper, and tightly packing it in iron boxes, which are exposed to a temperature sufficiently high to carbonize the paper. These are then allowed to cool, and on opening them the gold is found to be exceedingly soft and non-cohesive, and to present a peculiar corrugated condition of surface, Avhile it is incapable of being rendered cohesive by annealing. Non-cohesive foil is used in the form of cylinders, made by rolling a ribbon or strip of foil, or as pellets, mats, or ropes. These are introduced into the cavity by means of plugging instruments with or without serrations, the force employed being for the most part hand-pressure, though the hand-mallet is much used by many operators as a means of impacting non-cohesive foil. The advantages claimed for non- cohesive foil are that less time is consumed in its introduction, and that in consequence of the greater softness which it possesses it is capable of being more thoroughly burnished to the edges of the cavity. GOLD. 151 When non-cohesive foil is used union does not take place between the particles of gold introduced into the cavity. They are simply made to adhere mechani- cally by Avedging the mats, cylinders, or pellets, as the case may be, one against the other, into a cavity properly prepared to retain them. On the other hand, between particles of gold wherein the charac- teristic quality of cohesiveness remains unimpaired, that property manifests itself Avhenever two pieces arc brought in contact, and if cohesion be facilitated by the application of sufficient force, homogeneity results. Hence, the methods of operating with the two kinds of foil must necessarily differ. Non-cohe- si\7c foil is introduced in pieces of more or less bulk; the cohesive variety is introduced in much smaller pieces, each piece being carefully Avoided to the others by means of the electro-magnetic mallet, the hand- mallet, the " automatic" plugger, or by hand-pressure. The method of preparing cohesive foil is thus de- scribed by Dr. M. H. Webb, of Lancaster, Pa.: "A half-leaf of No. 4 gold foil for small, a whole sheet for medium, and tAvo leaves for large fillings, should be taken from the book by means of the foil-carrier or spatula, and placed upon a piece of spunk covered with whito kid. The foil should bo folded Avith an ivory spatula into a tape-like form, eight or ten lines in Avidth respectively, Avhich are then cut across into small pieces about one-twelfth of an inch in Avidth. Heavy foils, ranging from No. 30 to No. 60, may be advantageously employed in extensive contour opera- tions. The ordinary light numbers, however, Avhen prepared in the manner described, can more easily be impacted into small cavities, fissures, and grooves." 152 DENTAL METALLURGY. For cohesive gold the cavity is carefully prepared, the edges of enamel smoothly and evenly finished. A groove or undercut is then made toward the cut- tino;-edo;e and toward the cervical wall, and a start- ing-point drilled in the dentine toward the palatal edge for the purpose of anchorage. Into this the gold is carried by means of hand-pressure, and by the same means worked into the grooves or undercuts. The point in which to start the filling should not be deep, yet sufficiently so to retain the small pieces of gold first introduced while others are being built upon them. When the first pieces are firmly fixed, the electro-magnetic mallet may be employed to the end. If the cavity be small, the gold should be pre- pared from a half-leaf of No. 4 foil, so folded as to be equivalent to No. 12 or 16, and then cut into strips about one-twenty-fourth of an inch in width. Although much diversity of opinion exists among dentists regarding the relative value of cohesive and non-cohesive foil, it may Avith safety be stated that, skillfully directed, either is capable of affording good results. But, like all other filling-materials, each has its proper place. Thus, in a majority of crown-cavi- ties, it would be a sheer Avaste of time to fill exclu- sively Avith cohesive foil; Avhile, on the other hand, there are many approximal cavities in which the walls have been rendered so thin by the process of decay that probably the electro-magnetic mallet alone could be relied on to thoroughly impact the gold to walls and periphery. In such cases the co- hesive foil should be folded of No. 4, and cut into narrow strips as above described, the main object being to avoid the application of much force, such as GOLD. 153 would be required in the consolidation of large mats or cylinders of non-cohesiAre gold. Indeed, it may be stated that one of the greatest adA'antagcs in filling with cohesive foil by the electro-magnetic mallet is the thoroughness and safety Avith Avhich the gold may be packed against Aery frail walls. The merits of the two are by their respective adArocates often unfairly presented, and the value of each may be stated as fol- lows : CohesiATc foil in very small pieces is, Avith the electric plugger, capable of being brought into perfect apposition Avith the most delicate walls of enamel with comparatively little danger of fracture; non- cohesive foil, in much larger masses, may Avith less expenditure of time be introduced into cavities where the Avails arc sufiiciently strong to withstand the force required to consolidate the mats or cylinders, and, so far as the preservation of the tooth is concerned, affords perfectly good results. Gold Leaf and Foil.—The process of beating gold is conducted in the following manner: The metal is first alloyed according to the color desired, and, in order to improve its malleability, it is melted at a higher temperature than is necessary for mere fusion. It is then cast into an ingot and rolled into a ribbon of a half-inch in Avidth and ten feet in length to the ounce. After this it is annealed and cut into pieces of about six and a half grains each, and placed between the leaves of a " cutch," Avhich is about half an inch thick and three and a half inches square, containing about one hundred and eighty leaves of a tough paper manu- factured in France. Fine vellum Avas formerly much used for this purpose, and it is yet often interleaved in the proportion of about one of vellum to six of paper- 154 DENTAL METALLURGY. The hammer employed by gold-beaters weighs about seventeen pounds, and rebounds, by the elasticity of the skin, to such an extent that each stroke involves but little labor. It requires about twenty minutes' beating to spread the gold to the size of the cutch, and if it is intended for filling teeth it is carried no further than the cutch stage. If, howeArer, it is to be still further attenuated, each leaf is taken from the cutch and cut into four pieces, when it is put betAveen the skins of a " shoder," four and a half inches square and three-quarters of an inch thick, containing about seven hundred and twenty skins. The shoder requires about two hours' beating with a nine-pound hammer. As the gold will spread unequally, the shoder is beaten upon after the larger leaves have reached the edges, the effect of which is that the margins of larger leaves come out of the edges in a state of dust. This allows time for the smaller leaves to reach the full size of the shoder, by Avhich a general evenness in the size of the leaves is obtained. Each leaf is again cut into four pieces and placed between the leaves of a "mold,"—an appliance composed of about nine hundred and fifty of the finest gold-beaters' skins. Its dimensions are five inches square by three-fourths of an inch thick. The management of the gold in the " mold" is the last and most difficult stage in the process of gold-beating, and the fineness of the skin and judgment of the Avorkman will greatly influence the final result. The process of lamination may be thus described: During the first hour the blows of the hammer are directed principally upon the center of the mold, by which means the edges of the leaves are made to GOLD. 155 crack, but they soon coalesce and unite; so that, after beating, no trace of the rupture is left. After having been beaten for an hour in a mold, until the leaves have attained a thinness of 15 fo 0 0 part of an inch in thickness, green rays of light begin to be transmit- ted, if the gold be pure; but, if largely alloyed with sil- ver, rays of a pale-violet hue pass through the gold. The membrane called " gold-beaters' skin," used in the make-up of the shoder and mold, is the outer coat of the caocum or blind gut of the ox. It is immersed in a potash solution, and scraped with a blunt knife to free it from fat. It is then stretched on a frame, two membranes arc glued togeflner, treated Avith camphor in isinglass, and subsequently coated Avith albumen, and cut into squares of five or fiAre and a half inches, and is ready for use. It is stated that the caeca of three hundred and eighty oxen are required to yield enough of the membrane to make up one mold of nine hundred and fifty pieces, only two and one-half skins being obtained from each animal. Dryness is a matter of great importance, and, as the leaves are liable to absorb moisture from the atmosphere, they require hot-pressing every time they are used, and if this precaution is neglected the leaf will be pierced with innumerable holes or reduced to a pulverulent state. CHAPTER IX. SILVER Atomic Weight, 108. Symbol, Ag (Argentum). QLLVEB may be classed as next to gold in its manifold uses and great malleability and duc- tility. It has been known from the earliest ages, and" alloyed with certain proportions of copper, it has been adopted by all civilized nations for purposes of coinage, and for articles of plate and ornamenta- tion. Properties of Silver.—It is distinguished from all other metals by its brilliant Avhiteness. Its specific gravity is 10-53. In hardness it is between gold and copper. It is one of the most ductile and mal- leable of the metals,—indeed, Avhen calculated by weight, it is not even surpassed by gold. For ex- ample, one grain of gold may be beaten out to the extent of 75 square inches, and the same weight of silver to 98 square inches. Taking a cubic inch of gold at 4900 grains, this gold leaf is 369165o part of an inch in thickness, or about 1200 times thinner than ordinary printing-paper.* But the silver, though spread over a larger surface, will be thicker, owing to the difference of specific gravity betAveen * Gold has, for the sake of experiment, been beaten out to the extent given above, but the 3 0 *Q Q Q of an inch, as given on page 107, is as thin as is ever required for practical purposes. (156) SILVER. 157 gold and silver. The extent of the malleability of gold and silver has not yet been definitely deter- mined, as the means employed to test it have failed before there was any appearance of the malleability of either of them being exhausted* In tenacity silver surpasses gold. It fuses at about 1873° F., and during fusion absorbs oxygen to the amount of about twenty-two times its own volume; but at the instant of solidification it undergoes con- siderable expansion, while at the same time it parts with the oxygen, which makes its escape through the thin crust formed over the fluid metal, carrying with it fine globules of the metal, which may be observed adhering to the sides of the crucible. It is the best conductor of heat and electricity known. It possesses no direct attraction for oxygen ; hence it is not oxidized by dry or moist air at any tem- perature. It is, howeA^er, oxidized by ozone, and tarnished by air containing sulphureted hydrogen, which blackens the surface Avith a superficial layer of sulphide of silver, which is removed by a solution of cyanide of potassium. With the exception of nitric, silver is not affected by dilute acids ; but hot concentrated sulphuric acid converts it into sulphate of silver, and Avhen boiled with strong hydrochloric acid it dissolves to a slight extent in the form of chloride of silver, which is precipitated by the addition of Avater. Occurrence and Distribution.—In the middle ages Austria was the chief source from which silver was obtained, as an associate metal Avith lead. At the * W. Chandler Roberts, Assayer Royal Mint. 14 158 DENTAL METALLURGY. present day the United States, Peru, and Mexico supply large quantities. Silver is found, first, as native silver, occurring in flat masses, occasionally, and sometimes crystalline in form. In this country it occurs with native cop- per, masses frequently being met with in which the two metals are diffused, the silver showing in specks upon the copper. Native silver is usually free from any considerable admixture with other metals, although it invariably contains - traces of gold, antimony, etc. It is also found as chloride, iodide, and bromide. The most common ores from which silver is derived are those resulting from combination with sulphur as sulphides. These may be divided into three kinds : First may be mentioned the common sulphide, of Mexico, called vitreous sulphide. It is a protosul- phide, is very fusible, and readily yields silver when made to give up its sulphur. Another sulphide closely resembling the first, called brittle silver ore, is found in South America and in some parts of Europe. It is readily decomposed by heat, and, during expo- sure to high temperatures, evolves fumes of arsenic and antimony. A third sulphide, found in nearly all silver mines in the form of ruby-colored, trans- parent crystals, is called red silver ore, and is asso- ciated, to some extent, with oxides. The compo- sition of this ore has been given as follows: Silver, 56 to 62; antimony, 16 to 23; sulphur, 11 to 14; oxygen, 8 to 10. The chloride or native horn-silver is quite an abundant ore of South America (Chili). It is a true chloride, and, like precipitated chloride of siU SILVER. 159 ver, darkens Avhen exposed to sunlight. Its compo- sition is given as, silver, 75-3; chlorine, 24-7. Methods of Separating Silver from its Ores.—As much of the silver of commerce is extracted from ores too poor to admit of its economical separation by any process of melting or fusing, even in regions where fuel is plenty, recourse to the method known as "amalgamation" is necessary. This depends simply upon the easy solubility of silver and asso- ciated metals in mercury. The ore is crushed to powder, mixed with a sufficient quantity of common salt, and roasted at a dull red heat in a suitable fur- nace. By this treatment any sulphide of silver contained is converted into chloride. The mixture, which consists of much earthy matter, metallic oxides, soluble salts, silver chloride, and metallic sil- ver, is sifted and placed in barrels arranged to revolve on axes. Scraps of iron and water are added, and the whole agitated together for the purpose of reduc- ing the silver chloride to the metallic state. A suffi- cient quantity of mercury is then added, and the agitation continued until the metallic particles are dissolved, forming a fluid amalgam which is readily separated from the mud or earthy matter by subsi- dence and washing. It is then strained through a strong linen cloth or other suitable fabric to separate the fluid mercury from the more solid portions of amalgam. These latter are subsequently exposed to heat in a retort, by Avhich the remaining mercury is distilled off. The silver, more or less impure from admixture with other metals contained in the ore, is thus obtained. In order to prevent loss during the amalgamation 160 DENTAL METALLURGY. process, in consequence of a tendency on the part of the mercury to combine with sulphur, oxygen, etc., technically knoAvn as "flowering," in which condition it may be washed away together with the silver it has taken up, from one to two per cent, of sodium is added to the mercury. The great affinity of sodium for sulphur and oxygen prevents " floAvering" of the mercury. Considerable quantities of silver are obtained from argentiferous galena,* and, indeed, it may be stated that nearly every specimen of native lead sulphide will be found to contain traces of this metal. When the proportion of the precious metal present is suf- ficiently large to insure its profitable separation, the ore is reduced as usual,"!" the silver remaining with the lead, and is then treated according to a process discovered by Mr. Pattinson, by Avhom it was found that, when lead containing a considerable amount of silver is fused and carefully stirred while it is alloAved to cool slowly, crystals much less rich in silver than the mass before melting will form, and separate and subside to the bottom. These crystals of poorer lead are removed by means of perforated ladles. The silver is thus concentrated. This method of sepa- rating silver from lead, as practiced on a large scale, is thus described by Mr. Makins in his " Manual of Metallurgy:" " A series of iron pots, from nine to twelve in num- ber, are employed. These are hemispherical, of about fiATe feet in diameter, and calculated to hold a charge * Silver is invariably present in this form of lead ore, but not always in paying quantities. fSee chapter on "Lead." SILVER. 161 of about nine tons of metal each. They are set in brick furnaces adjacent to each other, but with quite distinct flues, furnaces, dampers, etc. The lead, assorted according to its richness in silver, is then placed in the pots in the following order: Some lead containing ten ounces of silver per ton having to be worked, nine tons of it would be placed in the fifth pot and melted. After complete fusion it is skimmed with a perforated ladle, Avhich removes the dry oxides for subsequent reduction, Avhile it permits the fluid lead to run back into the pot. The fire is then drawn, and the metal stirred while it slowly cools until it begins to thicken. The Avorkman at this stage of the operation employs an iron ladle of eighteen inches in diameter by five inches deep, perforated Avith half-inch holes, and furnished with a A'ery long handle. This handle he raises above his head, sinking the bowl into the lead until it reaches the bottom. Then, by using the handle as a lever, and depressing it as far as possible, the ladle full of crystals is brought into view, and, by means of a hook and chain fast- ened to a crane, is suspended and left to thoroughly drain, after Avhich the crystals are turned into the fourth pot. This operation is continued until tAvo- thirds of the lead in the fifth pot has been passed over in crystals to the fourth pot, under which a fire is made and the crystals again melted. The remain- ing three tons of molten lead in the fifth pot, which by the separation of the crystals contains sih-er equaling twenty ounces per ton, is now ladled into the sixth pot. The results of the preceding opera- tions may be summed up as follows: In pot 5, nine tons of ten-ounce lead equals ninety ounces of silver, 14* 162 DENTAL METALLURGY. of which six tons of five ounces (thirty ounces silver) works into pot 4; or three tons of twenty ounces (sixty ounces silver) is ladled into pot 6. The work now proceeds until all the pots are in operation. Three tons of five-ounce lead would be added to the six tons passed into pot 4, while six tons of tAventy- ounce lead would be carried into pot 6. Six tons from pot 6 would work into number 5, and three tons in bottoms will be put back into the same pot from number 4, filling it again Avithout the addition of pig- lead. The bottoms or portions which remain after the ladling become'by that process so rich in silver as to often contain six hundred ounces to the ton. This is finally submitted to cupellation, by which means the complete separation of the silver is effected." The cupel and its application may be thus briefly described : Bone-ash is mixed with Avater, made into a cup, with a suitable mold, and dried. This is called the cupel,* and has the property of absorbing oxides when they are combined with oxides of lead in a state of fusion. Impure silver is mixed with a certain quantity of lead, determined by the amount of im- purity supposed to exist in the alloy. The mixture is melted in the cupel in a current of air until the whole of the lead is converted into oxide, which, in a fused state, sinks into the porous cupel, carrying along with it the other impurities, the silver being left behind in a pure state. The whole operation is based on the absence of attraction for oxygen evinced by the noble metals even when exposed to high tem- * These may be obtained at the chemists' furnishing-shops ready for use. SILVER. 163 peratures, and on the affinity possessed by the base metals for oxygen under similar conditions. Cupellation may be accomplished either in a muffle arranged Avith reference to the passage of a current of air, so that oxygen may be freely supplied to the melted metal, or it may be performed under the oxidizing flame of the blow-pipe. The latter opera- tion is often employed in blow-pipe analysis. A certain amount of the alloy is mixed with about four times its weight of pure lead, and then placed on the cupel and the oxidizing flame of the blow-pipe directed on it. The oxidizing process soon begins, and in about thirty minutes all the lead Avill be con- verted into litharge, which is fusible, and is readily absorbed into the porous substance of the cupel, carrying Avith it all the oxidizable metals that may be present. At this point, the button having parted Avith every trace of the latter, assumes an exceedingly bright appearance, technically called the "brighten- ing of the button," thus offering a certain means of ascertaining when the process of cupellation is com- plete. Cupellation, under the oxidizing flame of the bloAv-pipe, for quantitative discrimination, requires careful management, particularly Avhen the silver has parted Avith the base metals and approaches a state of purity. For it is at this stage of the operation that the Avell-known property of melted silver, of absorbing oxygen from the atmosphere, and then parting with it as it approaches the point of solidifi- cation, may be observed. The giving-off of the ab- sorbed oxygen is what causes "sputtering," by which minute globules of the metal are thrown off and lost. thus rendering the assay inaccurate. 164 DENTAL METALLURGY. Besides the method of obtaining silver above de- scribed, the metal may be obtained by converting sulphides into chloride, the latter being easily reduced to metallic silver by the wet method. The sulphide is also sometimes converted into sulphate, when the silver may be reduced from the solution by precipita- tion. Another method of separating silver from its ores consists in roasting the latter with common salt to convert the silver into chloride, which is dissolved out of the mass by means of a strong solution of chloride of sodium; the silver is then recovered in the metallic state by precipitating with copper. Hyposulphite of soda has also been employed to dis- soWe out the chloride of silver, the resulting solution being precipitated by sulphide of sodium, yielding sulphide of silver, Avhich requires roasting to drive off the sulphur and liberate the metallic silver. Compounds of Silver.—-There are three compounds of silver Avith oxygen : the sub-oxide, Ag O ; the oxide, Ag2 O; and the peroxide, which is thought to have the formula of Ag2 02. The oxide is the only one having any practical importance. Being the base contained in the salts of silver, it is obtained by adding caustic potassa or baryta-water to a solu- tion of nitrate of silver. Silver nitrate (Ag N 03) is prepared by dissolving silver in nitric acid by the aid of gentle heat, after which it is evaporated to dryness or until it crystal- lizes. These crystals are colorless, transparent, and soluble in an equal Aveight of cold and in half the amount of boiling water. They are also soluble in alcohol. Nitrate of silver is fusible, and when poured SILVER. 165 into cylindrical molds forms the lunar caustic em- ployed by surgeons. At high temperatures (red heat) it is decomposed, yielding pure metallic silver. Silver sulphate (Ag2 S 04) is prepared by boiling metallic silver in sulphuric acid. Silver sulphide is remarkable for being so soft and malleable that medals may be struck from it. It may be formed as a black precipitate by the action of hydrogen sulphide (H2 S) upon a solution of silver nitrate, or it may be formed by heating silver Avith sulphur in a covered crucible. It is the affinity ex- isting between these tAvo elements which renders the combination of silver and vulcanizable rubbers im- practicable. Silver sulphide is not soluble in dilute sulphuric or hydrochloric acid, but is readily dis- solved by nitric acid. Metallic silver also dissolves sulphide of silver Avhen melted Avith it. Silver chloride (Ag CI) is the form into which silver is commonly converted in separating it from other metals or from its ores. It is a white, curdy precipitate, and may be obtained from a solution of the nitrate by the addition of sodium chloride or hydrochloric acid. When freshly prepared it is per- fectly Avhite, but soon darkens, and eventually becomes quite black by exposure to solar light, part- ing Avith a portion of its chlorine, and becoming a a subchloride (Ag2 CI). Silver chloride may also be formed by suspending a silver leaf in a glass vessel containing chlorine gas. and when thus prepared it is not blackened by ex- posure to light. Argentic chloride is fusible at 500° F. A much higher heat converts it into vapor, but does not decompose it. It is soluble in ammonia. 166 DENTAL METALLURGY. Discrimination.—The chlorides and hydrochloric acid precipitate Avhite argentic chloride, and so del- icate is the test that when one part of silver is dis- solved in 200,000 times its weight of water it may be readily detected by the opalescence Avhich is imparted to the fluid by the precipitant. This pre- cipitate is always changed by exposure to light to a violet-black, but the presence of mercury* will pre- vent discoloration. It is insoluble in nitric acid, but is readily soluble in ammonia, and may be fused to a horny mass without decomposition. Sulphureted hydrogen added to a solution con- taining silver throws down a black precipitate of silver sulphide, which is not soluble in dilute acids, alkalies, or potassic cyanide. Sulphuric acid at a temperature of 212° F. will, however, dissolve it, with separation of the sulphur. Ammonia or potassa, when employed as a precipi- tant, throws doAvn a brown oxide, insoluble in the latter, but soluble in the former, and if freely ex- posed to air this solution will deposit fulminating silver. The blow-pipe is frequently used in the discrim- ination of silver compounds, and when heated on charcoal with sodic carbonate they yield a bright bead of metallic silver, often accompanied by a red- colored deposit on the charcoal. Quantitatively the estimation of silver may be effected either by the usual humid process or by assaying. The first consists in precipitating the metal as chloride, which is to be separated and * Mercurous chloride. SILVER. 167 weighed. The precipitation is effected as follows: The silver solution is acidulated by nitric acid; hydro- chloric acid or sodic chloride, slightly in excess, is then added. But, as silver chloride is to a certain extent soluble in either of these, an undue excess must be avoided. The chloride must noAv be care- fully and repeatedly Avashed and filtered in a thor- oughly dry filter, previously weighed. After the solution has passed through the filter, the latter with its contents is dried and Aveighed, and the weight, minus the weight of the filter, will be the amount of silver chloride present. The dry method or assaying process consists in forming an alloy of the silver Avith lead, and is espe- cially applicable to ores and the sweep of the dentist's laboratory. The specimen to be treated is heated with from twelve to thirty times its weight of pure granulated lead in a bone-ash cupel, which is placed in a muffle so arranged that a current of atmospheric air may pass freely over the vessel and oxidize the lead. This oxide of lead, being quite fusible, com- bines Avith any base metal present and oxidizes it, uniting subsequently with the oxide as a fusible slag, Avhile the gold or silver will be held by the unoxi- dized portion of the lead. In the treatment of speci- mens of alloys, such as plate or coins, a quantity of the specimen is accurately Aveighed and mixed Avith from four to five times its weight of pure granulated lead. It is then placed in the cupel and exposed to heat, as above described, until all the lead is oxidized or conArerted into litharge, Avhen the remaining but- ton assumes the brilliant appearance of surface be- fore alluded to, which denotes that the base metals 168 DENTAL METALLURGY. or oxidizable constituents have been oxidized and taken up by the lead oxide. This button is then to be weighed by means of a delicate assay balance, and the loss of weight denotes the amount of alloy that was present. Pure Silver.—Pure silver, which is reckoned as 1000 fine, may be obtained from standard or other grades of silver by dissolving them in nitric acid slightly diluted with water, the solution being much facilitated by exposure to gentle heat. If gold be associated with the alloy it will be found at the bottom of the vessel, in which case it will be necessary to use a syphon to remove the argentic nitrate solution. The silver is now to be precipitated in the form of chlo- ride by the addition of an excess of common, salt. When all has subsided the liquid is carefully poured off, and the chloride thoroughly washed to remove all traces of acid. The chloride is then placed in water acidulated with hydrochloric acid (an ounce of chlo- ride requiring six to eight ounces of Avater) and pieces of clean wrought-iron put in it, when a copious evolution of hydrogen follows, Avhich, uniting with the chlorine of the argentic chloride, liberates me- tallic silver. The latter should not be disturbed until the last particle of it is thus reduced, Avhen it will be found to be a spongy mass. The undissolved iron should now be carefully removed, the ferrous and ferric chloride carefully decanted, and the silver Avashed in hot water containing about one-tenth its bulk of hydrochloric acid. This is repeated several times, and finally the silver is again thoroughly Avashed with pure hot water. The silver, after dry- ing, is then ready for melting, and if care has been SILVER. 169 observed in the process it Avill be found to be of a fineness of 999-7 parts in 1000, the 0-3 of impurity present being due to traces of iron. The chlorides may be acidulated Avith sulphuric acid, and reduced . with zinc instead of iron. Another method of precipitating silver in the metallic form consists in placing a sheet of copper in a solution of argentic nitrate. The metal is thrown down in a crystalline form. Silver thus ob- tained is never free from traces of copper. Pure silver can only be obtained from samples of a lower grade by fusing the pure chloride Avith sodic carbonate. The reaction is shown in the following equation : 2Ay CI -f Na2 C ()., Ag, -|_ 2Na CI 4- O 4- C 02. Owing to the copious evolution of carbonic acid gas which takes place during the decomposition, some of the silver may be thrown from the crucible, and loss may occur by the absorption ly the crucible of some of the fusee I chloride. To avoid this the sides of the vessel should be coated with a hot saturate solution of borax. A composition of 100 parts of argentic chloride, 704 of calcic carbonate (chalk), and 4-2 of charcoal, has been recommended as a means of obtaining pure silver. This mixture is heated to dull redness for thirty minutes, and then raised to full redness; car- bonic acid and carbonic oxide are given off; the calcic chloride is converted into calcic oxychloride, underneath Avhich, in the bottom of the crucible, will be found the button of pure silver. Alloys of Silver.—In consequence of its softness, 15 170 DENTAL METALLURGY. silver in the pure state is liable to considerable loss by attrition. For all useful purposes, however, the requisite amount of hardness may be conferred upon it by the addition of a small proportion of copper. Thus, silver for coinage and manufacturing purposes usually contains in 1000 parts from 900 to 925 of silver and from 75 to 100 of copper. The term "standard sihTer" refers to the metal thus alloyed with copper, that of the United States coinage being silver 900 parts, copper 100. Previous to the introduction of vulcanized rubber as a base for artificial dentures, standard silver was much employed in the United States for temporary dentures, when cheapness was an important con- sideration. In England a much more durable alloy is used, in Avhich the alloying metal is platinum in the proportion of from three to ten grains of the latter to each pennyweight of silver. The advantages pos- sessed by this alloy over ordinary standard silver may be summed up as follows : It resists Avear better, and not even a suspicion can be reasonably enter- tained of any ill effects occurring, either locally or to the general system, from its presence in the mouth. It permits of the employment of a higher grade of solder, and it is a much more rigid alloy than ordi- nary standard or coin silver. Hence it makes a stronger artificial denture, which is less likely to haAre its adaptation impaired by bending. But, Avhile the purity of silver is preserved when plati- num is the sole alloying component, it must not be supposed that its affinity for sulphur is thus materially lessened, or that its tendency to blacken when brought in contact with that element or its compounds is SILVER. 171 obviated. Indeed, it may be stated that platinum added to silver in such small quantities does not decidedly protect the latter from the action of its ordinary solvents. Such an alloy of silver, for in- stance, would not only be readily dissolved by nitric acid, but the platinum also, though unaffected ordi- narily by that menstruum, Avould readily yield to it when combined with silver. It is a somewhat common belief that the putting together of silver and platinum in the formation.of an alloy of this kind, owing to the infusibility of platinum and the wide difference in the fusing-points of the two, is a matter of great difficulty. It should be borne in mind, hoAvever, that betAveen the metals more or less affinity exists, especially at high tem- peratures; hence it is only necessary to introduce the platinum, rolled into thin ribbons, into the cru- cible containing the silver in a state of complete fusion, and the platinum will be observed to quickly fuse and mix with the latter. It is sometimes thought advisable to add larger quantities of plati- num than the amount here given. This may be done by adding the platinum until the alloy becomes infusible, and this result Avill be attained as soon as the amount of platinum added is sufficient to raise the fusing-point of the alloy above the capacity of the ordinary melting apparatus. Silver Solders.—When the plate to be united con- sists of pure silver alloyed Avith platinum, the solder may be formed of the standard metal (coin), Avith the addition of from one-tenth to one-sixth its weight of zinc, according to the amount of platinum con- tained in the alloy. Silver solders are, hoAvever, 172 DENTAL METALLURGY. generally composed of silver, copper, and zinc, or silver and brass in variable proportions, of Avhich the following are examples: No. i.* Silver.......66 parts. Copper Zinc .... Silver Copper Brass . Silver . Brass wire No. 2.1 No. 3. 30 [i 10 u 6 dwts 2 " 1 ii H dwts 40 grs. In putting together the constituents of silver sol- ders, the affinity for oxygen manifested by zinc, brass, and copper, Avhen exposed to high temperatures, should be remembered, and in order to guard against loss the mode of procedure should be as folloAvs: The silver, placed in a clean crucible, Avith a sufficient quantity of borax to cover it, should be thoroughly fused, and, Avithout permitting it to cool in the least, the zinc, brass, or copper, as the case may be, should be quickly added. Before pouring, it should be shaken or agitated to insure admixture. When cool, it may be removed from the ingot mold and rolled into plates of, say, 27 of the standard gauge. The surface of standard silver may be whitened by being heated and immersed in dilute sulphuric acid. It is in this way that frosted silver is produced. The acid, dissolving the oxide of silver from the surface, leaves a quite pure superficial film. * Richardson's treatise on Mechanical Dentistry. fIbid. SILVER. 173 Silver may be deposited upon the surface of another metal by connecting the article to be silvered Avith the negative (zinc) pole of the galvanic battery, and then immersing it in a solution made by dissolving cyanide of silver in a solution of cyanide of potas- sium. The current decomposes the argentic cyanide, and the metal is deposited upon the object connected with the negative pole. During this decomposition the cyanogen, liberated at the positive (copper or platinum) pole, acts upon a silver plate Avith Avhich this pole is connected, the quantity of silver dissolved at this pole being precisely equal to that deposited at the opposite pole; the silvering solution is ahvays maintained at the same strength. 15* CHAPTER X. PLATINUM. Atomic Weight, 197-6. Symbol, Pt. TDLATINUM is found in nature in flattened grains of varying sizes, more or less alloyed Avith pal- ladium, rhodium, ruthenium, and iridium.* It occurs in Brazil, Peru, Australia, and California. Russia, however, furnishes the largest supply of platinum, from the Ural Mountains. It Avas discovered in 1736 by Anton Ulloa, at Choco, in South America; but, inconsequence of its infusibility and unworkable nature, no use was made of it, and its presence in mining products Avas considered a hindrance. Dr. Wollaston devised the first practical process of work- ing it, and in 1859 Deville and Debray published improved methods of fusing large quantities of plati- num. The method of Wollaston, which consists of a series of chemical processes of a rather complicated nature, may be thus described : The ore is first heated Avith nitric acid to dissolve any copper, lead, iron, or silver. It is then washed and heated Avith hydro- chloric acid to remove any magnetic iron ore that * A group of rare metals only found in platinum ores, and known as the platinum metals. (174) PLATINUM. 175 may be present; after which the ore is to be treated with nitro-hydrochloric acid, diluted with an equal bulk of Avater, to prevent the iridium, Avhich is gen- erally present, from being dissolved. The propor- tions of acids are one hundred and fifty parts of hydrochloric to forty parts of nitric. Three or four days' digestion, aided by gentle heat, is necessary to complete solution. The suspended matter, generally consisting of iridium, is allowed to subside, Avhen the solution may be syphoned off. Amnionic chloride* is next added as a precipitant, and throws down the yellow crystalline ammonio- platinic chloride, which is readily decomposable by heat, yielding platinum in a finely-divided state. The liquid from which the precipitate is obtained will still be found to contain about eleven parts of platinum, together Avith all the associated metals. These are all throAvn down by means of a plate of zinc, and washed carefully and again dissolved in nitro-hydrochloric acid. A small quantity of strong- hydrochloric acid is added to avoid precipitation of lead or palladium. Avhen precipitation of the remain- ing platinum may be again effected by amnionic chloride. This precipitate Avill require careful wash- ing in cold Avater to remove iridium, which during the process forms a double salt with amnionic chlo- ride. The next stage in the operation consists in sepa- rating the metal from the ammonia salt by ignition, and, as it is important to the success of the subse- quent working that the precipitate shall remain in a About forty parts. 176 DENTAL METALLURGY. finely-divided state, too great an amount of heat must be avoided, otherwise cohesion of the particles Avill take place. Ignition is generally accomplished by the folloAving means : The precipitate is heated in a graphite crucible until nothing remains but the finely-divided platinum. This is powdered, should it be found someAvhat lumpy, in a Avooden mortar Avith a wooden pestle, sifted through a fine lawn sieve, and mixed with Avater to the consistence of a stiff paste. This is placed in a brass mold Avith a slightly tapering cylindrical cavity of about seven inches in length, provided with a loosely-fitting steel stopper, which enters to the depth of a quarter of an inch. The mold is first oiled and set up in a ves- sel of water. The platinum mud is then introduced, and as it settles into the water air is displaced, and the platinum is thus made to fill every part of the mold. The water is allowed to drain, and its remo- val may be aided by pressure. Ultimately, however, the mold is placed in a press worked by a powerful lever, by which the mass sustains an enormous press- ure, after which the plug and the column of plati- num are removed by gently tapping the mold. It is then heated in a charcoal fire, in order to thoroughly dry it and to burn off any adherent oil. The next step, Avhich depends upon the quality of welding possessed by platinum, consists in heating the porous cylinder in a blast-furnace to white heat, Avhen it is removed, set upright on an anvil, and hammered on the ends in order to weld the particles; after which it is coated Avith a mixture of borax and carbonate of potash, and again heated for the pur- pose of removing traces of iron which is dissolved PLATINUM. 177 by the mixture, the latter being removed by immer- sion in dilute sulphuric acid. The bar of platinum is iioav read}- for use, and may be rolled or hammered. It may readily bo surmised that so imperfect a means of obtaining a solid bar of metal as the latter part of the operation just described cannot always he relied upon for the production of a uniform and solid specimen; and, indeed, platinum prepared in this Avay, though of great purity, is liable to blister upon its surface, this being probably due to minute globules of air incased in the body of the ingot dur- ing the forging, Avhich, during the conversion of the ingot into plate by means of rollers, are elongated and spread out in the form of blisters. The dry metallurgies operations of Deville and De- bray consist in heating in a reverberatory furnace about tAvo hundred-Aveight of platinum ore with an equal Aveight of galena (sulphide of lead). "When the ore is sufficiently heated (to bright redness), portions of the galena are added and mixed Avith the ore by constant stirring. An equal amount of litharge is next added, in order to supply oxygen to the sulphur of the lead ore, Avhich passes'off as sulphurous anhy- dride, reducing all of the lead Avhich combines Avith the platinum. After remaining in a state of fusion for a short time the upper portion is ladled off, and will be found to consist of an alloy of lead, platinum, and smaller portions of palladium and silver, the latter being introduced from the galena, Avhich ahvays con- tains more or less silver. The heavier metals of the platinum group, by their greater density, subside to the bottom. Cupellation is now resorted to in order to separate 178 DENTAL METALLURGY. the platinum from the lead. This consists of tAvo distinct operations. The first is performed at the ordinary furnace-temperature, and is continued until by loss of lead the fusing-point of the remaining alloy rises to such an extent that a state of fusion can no longer be maintained. The second and final operation is performed in an apparatus Avhich serves the purpose of both a furnace and cupel. It is formed of blocks of thoroughly burned lime. In form it may be described as a sort of basin or concavity Avith a similar piece for a eoA^er. The lower part is intended for the reception of the metal; through the center of the upper portion or cover pass the tubes for the oxyhydrogen jet, while the loAver portion is pro- vided Avith a lip or spout for pouring the melted metal. The tubes which pass through the top for the trans- . mission of the two gases are generally formed of copper Avith platinum tips. The outer and loAver tube carries hydrogen, while the inner and upper one carries a jet of oxygen, into the middle of the flame. The tubes are furnished Avith stop-cocks, so that the supply may be regulated. When the object is merely to fuse some scraps of platinum, the lime- furnace is first put together, the hydrogen jet is lighted, oxygen is then turned on, and the interior of the apparatus soon becomes heated. The platinum is then introduced in pieces through a small hole at the side, and quickly fuses after entering the furnace. When used as a cupel the lime absorbs the impuri- ties, and the platinum is kept in a state of fusion until all the lead is oxidized, when the metal may be poured from the lime-cupel into an ingot mold formed of coke or plates of lime. Some difficulty may be PLATINUM. 179 experienced at the moment of pouring, in consequence of the dazzling white surface of the molten metal. From seven to eight pounds may be melted in this Avay in from forty to sixty minutes. Although such metals as palladium, osmium, gold, silver, and lead are A^olatilizod at the intense heat used, it has been found that platinum obtained by the Deville-Debray method is not as pure as that obtained by Wollaston's plan. Properties.—Platinum is someAvhat whiter than iron. It is exceedingly infusible, requiring the flame of the compound blow-pipe (oxyhydrogen) to render it fluid. In both the hot and cold state it is exceed- ingly malleable and ductile.* It is the heaviest sub- stance in nature, its specific gravity being 21-5, and it is exceeded in tenacity only ly iron and copper. No single acid attacks it, and it is unaffected by air or moisture at any temperature. It is therefore of great a alue in the construction of chemical vessels. At bright-red heat platinum Avelds quite readily, and injured vessels may be repaired in this Avay. In the finely-divided state, as obtained by Wollaston's process, it may be made into small vessels by pressing the pulverulent metal into suitable molds, heating and hammering to complete the Avelding of the par- ticles. * Wollaston, in endeavoring to substitute platinum for the spider's web usually employed in micrometers, made platinum wire finer than had hitherto been obtained. This was accomplished by forming a coating of silver upon a platinum wire, and then passing it through the draw-plate, after which he dissolved the silver, leaving the plati- num the 3 0qq 0 of an inch in diameter, a mile of which, notwith- standing the high specific gravity of the metal, would only weigh a single grain. 180 DENTAL METALLURGY. Platinum possesses the remarkable property of inducing chemical combination between oxygen and other gases. Even in the compact condition it pos- sesses this quality, as demonstrated by the familiar experiment of suspending a coil of platinum Avire in the flame of a spirit-lamp, and suddenly extinguishing the flame as soon as the metal becomes entirely heated, Avhen, by inducing the combination of the vapor of the spirit Avith oxygen, the Avire Avill con- tinue to gloA\r. An instantaneous light apparatus has been made in Avhich a jet of hydrogen is throAvn upon a ball of spongy platinum; the latter induces combi- nation between the oxygen condensed between its pores and the spirit-vapor, and ignition takes place. Platinum-black, in Avhich the metal exists in an exceedingly fine state of division, possesses this power of promoting combination of oxygen with other gases to the highest degree. In this form it is capable of absorbing eight hundred times its volume of oxygen. No combination, however, takes place between the two, the gas being merely condensed Avithin the pores of the metal ready for combination with other bodies; hence, if a jet of hydrogen be throAvn upon a small lump of this powder, ignition ensues. During the operation of melting, platinum absorbs oxygen and gives it off in cooling, " sputter- ing," as silver does under like conditions. The proper solvent for platinum is nitro-hydro- chloric acid, the chlorine evolved being the active agent. Alloyed Avith silver, however, platinum Avill be dissolved in nitric acid, and when platinum is found in gold as an alloy it may be separated by quartation Avith silver. PLATINUM. 181 Alloys.— Kqual weights of platinum and gold afford a malleable alloy ; the brilliancy of appearance char- act eristic of gold is, hoAvever, much lessened by the admixture. The tAvo metals, combined in the pro- portions of* 1 part of platinum to 9-5 of gold, form an alloy of the same density as platinum. An excess of platinum Avith gold yields an alloy which is infusi- ble at ordinary furnace-heat. The tenacity of gold is very greatly increased by admixture of platinum, Avhile at the same time it is rendered more elastic. Platinum and silver may be combined in all pro- portions, constituting alloys of greater hardness than either of their constituents, while the color is be- tween the color of silver and that of platinum. Hot sulphuric acid Avill dissolve the silver from an alloy of this kind, and Avhen one part of platinum is alloyed Avith ten parts of silver both metals may be dissolved by nitric acid. Platinum and mercury do not amalgamate readily, and combination can only be effected by rubbing finely-divided platinum, such as is reduced from the amnionio-chloride, in a heated mortar with mercury moistened Avith Avater acidulated Avith acetic acid. By this means an unctuous amalgam is obtained, which has been employed in platinizing metallic ob- jects in a manner similar to that knoAvn as fire-gild- ing. The value of platinum as a constituent in alloys for dental amalgams has of late been greatly ques- tioned. The author found, as the result of a large number of experiments, that it rendered the alloy very brittle; and, Avhile its presence seemed to retard 16 182 DENTAL METALLURGY. amalgamation, it increased the capacity of the alloy for mercury (see page 53). Iridium confers upon platinum great hardness and tenacity; indeed, the alloy resulting from this com- bination is so rigid that it is with the greatest diffi- culty it can be swaged into plates. It is, neArerthe- less, an alloy of great value to the mechanical dentist, as it affords a means of obtaining greater strength in artificial dentures of the "continuous-gum" class, and it has been used in the author's laboratory since 1870 in connection with vulcanized rubber, the plate being constructed of iridium-platinum, with the teeth, single or in sections, attached by means of rubber. The swaging requires the use of the zinc counter- die, and when the ridge is very prominent it is best not to attempt to carry the plate entirely over it, but to allow the rubber to take its place. An arti- ficial denture constructed in this Avay has no superior in point of strength and durability. Nothing but pure gold should be used as a solder in uniting two pieces of platinum or iridium-platinum. Indeed, so feeble is the union betAveen the latter and an ordinary gold solder that two pieces united by its agency may be readily torn apart with the pliers. The addition of iridium is also of value in the con- struction of platinum vessels for experimental labo- ratory use, as the metal is thereby rendered more resistant to high temperatures, and less susceptible to the action of chemicals. Platinum combines Avith tin in all proportions, and the resulting alloy is hard, brittle, and more or less fusible. Between the platinoid metals and tin, at the moment of fusing together, phenomena very suggest- PLATINUM. 183 ive of true chemical union have been observed, and if tin and platinum foils be rolled together and heated before the blow-pipe, combination takes place explo- sively. It is in consequence of this affinity that two such metals, one of which is infusible at ordinary furnace-temperature, while the other is readily fusi- ble at a low degree of heat, may, with the greatest facility, be melted together to form an alloy* Oxides.—Platinum unites with oxygen to form tAvo compounds—the monoxide or platinous oxide (PtO), and the dioxide or platinic oxide (Pt 02). The first is obtained as a black powder by digesting the dichlo- ride with caustic potash. The second (Pt 02) may be prepared by adding barium nitrate to a solution of platinic sulphate. Barium sulphate and platinic nitrate are thus formed, and from the latter caustic soda precipitates one-half of the platinum as platinic hydrate, a bulky broAvn powder, which, when gently heated, becomes black and anhydrous. It is also formed Avhen platinic chloride is boiled Avith an excess of caustic soda, and acetic acid added. It combines Avith bases and dissolves in acids. Platinic oxide with ammonia forms an explosive compound, which detonates violently at about 400° F. Both oxides of platinum are reduced to the metallic state by heating to redness. Platinic chloride (Pt Cl4) is the most useful salt of the metal, and is the one from Avhich all the platinum compounds are obtained. It may be prepared by dissolving scraps of platinum in a mixture of four measures of hydrochloric acid with one of nitric * See chapter on " Alloys." 184 DENTAL METALLURGY. acid, one hundred grains of platinum requiring the presence of two ounces of hydrochloric acid. After complete solution the liquid is evaporated at a gentle heat to a syrupy consistence, redissolved in hydro- chloric acid,#and again evaporated to expel excess of nitric acid. The syrup-like fluid solidifies on cooling to a red-brown mass, which is deliquescent and readily dissolves in Avater or alcohol. Spongy platinum is prepared by heating the yellow crystalline precipitate obtained by the addition of ammonic chloride. Platinous chloride (Pt Cl2) may be formed by heat- ing platinic chloride to a point someAvhat above 450° F. A very high temperature reduces it to the metal- lic state. Sulphides.—The compounds Pt S and Pt S2 are produced by the action of hydrogen sulphide, or the hydrosulphide of an alkali metal, on the dichloride and tetrachloride of platinum respecthrely. They are both black, insoluble substances. Discrimination of Platinum Salts.—1st. A blackish- brown precipitate, insoluble in nitric or hydrochloric acid singly, Avill be throAvn down ly the addition of hydrogen sulphide (H2 S). 2d. Ammonia or potash throws down a yellow crystalline precipitate. 3d. A brown hydrated platinic oxide is precipi- tated from the salts of platinum by the addition of soda, and it should be remembered that the precipitate is soluble in an excess of the soda, 4th. A deep broAvn color is imparted to solutions of platinum salts by the addition of stannous chlo- ride, but no precipitate is obtained. Platinum. 185 Quantitatively, platinum may be separated from other metals with Avhich it is likely to be associated by precipitating with ammonia chloride. This is added to the platinum solution, followed by a little alcohol. The precipitate is collected, washed with alcohol, and dried, Avhen it is ready for Aveighing. Every 100 parts will contain 44-28 of platinum. 16* CHAPTER XI. IRIDIUM. Atomic Weight, 198. Symbol, Ir. TRIDIUM, named from Iris, the rainbow, because of the varied colors of its compounds, has already been mentioned as occurring in the insoluble alloy from the platinum ores, and disseminated in small hard points throughout the substance of California gold. It is also obtained Avhen crude platinum is dissolved in nitro-muriatic acid. A gray, scaly, me- tallic substance is found at the bottom of the vessel, which has entirely resisted the action of the acid. This is osmiridium, a native alloy of iridium and os- mium. The subsequent treatment for the separation of the two metals consists in reducing them to pow- der, combining them with an equal Aveight of dry so- dium chloride, and heating to redness in a glass tube, through which moist chlorine gas is allowed to pass. The tube is connected with a receiver containing a solution of ammonia. The gas is quickly absorbed, and iridium chloride and osmium chloride are formed. The first remains combined with the sodium chloride, Avhile the osmium chloride, being a volatile substance, passes into the receiver. The contents of the tube, consisting of iridium and sodium chlorides, when cold, are dissolved with water, and mixed Avith an excess of sodium carbonate and evaporated to dryness. (186) iridium. 187 After ignition in a crucible, boiling in water and dry- ing, the metal may be reduced by hydrogen (at a high temperature), and heating successively Avith water and strong hydrochloric acid to free it of the alkali and iron. What remains consists of metallic iridium in a finely-divided state. Pr<>j>erties.—Iridium is an exceedingly hard and brittle metal, nearly Avhite in color, and fusible only Ly the oxyhydrogen bloAV-pipe. ly which means it has been converted into a white mass having some- what the appearance of polished steel. It is hard* and brittle while cold, but is rendered somewhat malleable at red heat. Its density is about the same as that of platinum. It has been obtained in tolerably compact masses ly compressing some of the metal in a very fine state and then heating to the highest point attainable in a forge-fire. The density of a sample of iridium prepared in this Avay Avill not exceed 160. When reduced by hydrogen at low temperatures it dissolves in nitro-hydrochloric acid, but is rendered insoluble in all acids by exposure to Avhite heat. It may again be dissolved by igniting it Avith a mixture of the chloride of potassium and sodium in a current of chloride. Alloys.—Platinum containing a small quantity of iridium is rendered more rigid, and is of great value as a means of strengthening continuous-gum work, s IU hardness is such that the hardest file will make no infpression on it. In working California gold, which often contains disseminated through it small grains of a native alloy of osmium and iridium, the file is sensibly injured by contact with it, while in coining operations much inconvenience and injury are caused by its presence. 188 DENTAL METALLURGY. by forming the backing of it, especially in partial lower sets, where, in addition to the tAvo pieces of pure platinum covering the gums back of the natural (front) teeth, an extra piece of platinum alloyed Avith iridium, No. 26, may be used. It also answers Avell in combination with vulcanizable rubber,* for either entire or partial cases, and though decidedly the most refractory of the various alloys employed in the dental laboratory, may be perfectly swaged by the use of a zinc counter-die. In the construction of partial cases it may be employed for clasps, but wherever it is necessary to unite two pieces by soldering nothing but pure gold should be employed as the solder. Ordi- nary gold solders do not afford a strong union. Iridium unites Avith oxygen, sulphur, chlorine, and iodine, to form oxides, sulphides, chlorides, and iodides. Discrimination.—With ammonium or potassium chloride, iridium solutions afford a dark reddish- brown crystalline precipitate of ammonium or chlor- iridium, the color of which, and* the fact that it is reducible to soluble chlor-iridium when treated Avith hydrogen sulphide, distinguishes it from the corre- sponding platinum precipitate. * See chapter on " Platinum." CHAPTER XII. PALLADIUM. Atomic Weight, 106-5. Symbol, Pd. ~DALLADIUM, rhodium, iridium, ruthenium, os- mium, and davyum* constitute a group of metals Avhich possess many properties in common. They are also closely*allied ly natural association. (.'rude platinum is a native alloy of platinum with these metals, and is the source whence they are usu- ally obtained.f Palladium is, hoAvever, occasionally found native in a comparatively pure state inter- mixed Avith platinum, from which metal it may be readily distinguished by the fibrous appearance of its grains. It is obtained at the present time chiefly from the *This metal, named in honor of Sir Humphry Davy, was discovered by Kt-rn in 1877, in platiniferous sand. It was obtained from the mother liquors after the separation of platinum, palladium, osmium, and iridium, by heating them with an excess of ammonium chloride and nitrate. A deep red precipitate was obtained, which after calci- nntion at a red heat left a grayish mass resembling platinum sponge. This, when fused by the oxyhydrogen blow-pipe, furnished a silver- white metal of great hardness, though malleable at a red heat, having a density of 9-39; soluble in aqua regia, but only slightly acted upon by boiling sulphuric acid. f Palladium was, a few years since, obtained in considerable quanti- ties from Brazilian gold, with which it was associated as an alloy, but, this means of supply having failed, it has become too expensive for employment in the industrial arts. (189) 190 DENTAL METALLURGY. solution of crude platinum, after that metal has been separated by precipitation with ammonic chloride. The remaining liquid is neutralized by sodium car- bonate, and mixed with a solution of mercuric cyanide; palladium cyanide separates as a whitish insoluble substance, which, on being washed, dried, and heated to redness, yields metallic palladium in a spongy state, which admits of welding into a solid mass in the same manner as platinum. In appearance palladium resembles an alloy of plat- inum and gold, Avherein the proportion of the former greatly exceeds that of the latter. It possesses the qualities of malleability and ductility, but in those properties it is probably inferior to platinum. Its density differs very much from platinum, being only 11-8. It is more oxidizable than platinum, and when heated to redness in the air, especially Avhen in a finely-divided state, it acquires a superficial film of oxide of a bluish color, Avhich may be again reduced at a high temperature. It does not, however, oxidize in the air unless the temperature is raised to red heat. It is the most fusible of the platinum metals, and requires about the heat needed to fuse malleable iron to reduce it to a state of fluidity, in which condition it absorbs oxygen and parts Avith it again in cooling in the same way that silver does. It is dissolved by nitric acid, but its best solvent is nitro-hydrochloric acid. It is attacked by iodine, and may. be distin- guished from platinum by heating a drop of tincture of iodine upon it, when it will show a stain, Avhile platinum similarly treated is quite unaffected. Alloys.—In a finely-divided state it unites readily with mercury, and there would appear to be some PALLADIUM. 191 chemical affinity between the two, the union being accompanied by evolution of heat. As the amalgam cools it sets and becomes tolerably hard, and it is stated that it expands in hardening.* Mr. Colemanf states that palladium amalgam sets very rapidly, and Avhen mixed in large enough quan- tities to fill good-sized cavities it evolves so much heat as to explode Avith emission of light. He also gives the following description of the manner of mixing and applying the amalgam : " About as much mercury as Avould fill the cavity to be treated is placed in the palm of the hand, and the palladium poAvder very gradually added. It requires some careful rubbing with the fore-finger before the two become incorporated, when it should be divided into smallish pellets, and these rapidly carried, one after another, to the cavity, each piece being Avell com- pressed, and rubbed into the irregularities of its walls by a burnisher or compressing-instrument." Mr. Coleman further states that this is probably the most durable of all the amalgams, but the most difficult to manipulate. Its surface changes to a black color, but, as a rule, it does not stain the structure of the tooth. Palladium has been used as a constituent in dental alloys (amalgams), and when added to a gold, silver, and tin alloy it probably has about the same effect as does platinum. It has been observed, hoAveA-er, that dental alloys in Avhich it is a constituent blacken * Hitchcock on Dental Amalgams, page 33, Transactions of the New York Odontological Society, 1874. 1 Manual of Dental Surgery and Pathology, page 129. 192 DENTAL METALLURGY. to a greater extent than when it is omitted. Mr. Fletcher,* after a series of experiments, finally aban- doned its use in dental amalgams. Silver and palladium unite in all proportions, form- ing alloys Avhich retain an exceedingly brilliant sur- face. Gold and palladium, in equal proportions, form a hard, gray alloy. Indeed, all the alloys formed of these two metals are exceedingly hard. Palladium and platinum form a hard alloy, which fuses below the melting-point of palladium. It is quite probable that palladium, either alone or alloyed Avith other metals, might be advantageously employed in prosthetic dentistry, but its high price (about fifty dollars per ounce) practically excludes it from the dentist's laboratory. Palladium enters into combination with chlorine (Pd Cl2), oxygen (Pd O and Pd 02), and sulphur (Pd S). Discrimination.—Mercuric cyanide is the chief test for palladium.y It precipitates a yelloAvish-white cyanide, soluble in hydrochloric acid, which is easily reduced by heat to metallic palladium, Avhen it is ready for Aveigbing. * See chapter on "Amalgams." f There are other reagents employed in the discrimination of pal- ladium,—sulphureted hydrogen, potash, ammonia and its carbonates, ferrous sulphate, and stannous chloride. Mercuric cyanide, however, is the one generally employed in the quantitative estimation of pal- ladium. CHAPTER XIII. IRON. Atomic Weight, 56. Symbol, Fe (Ferrum). T I JON is present in nearly all forms of rock, clay, sand, and earth. It is the most Avidely diffused of the natural coloring ingredients, and its presence may be readily distinguished by the color Avhich it imparts. It is found in varying proportions in plants and the bodies of animals, the blood of the latter con- taining about 05 per cent, of iron associated Avith its coloring matter. Iron seems to have been known very early in the world's history, and at a remote period instruments of agriculture and war were manufactured of it.* Its chief ores are oxides, carbonates, and sulphides. Metallic ironf is met Avith in nature in the meteorites or metallic masses of unknown origin which occa- sionally fall to the earth.J The carbonates and oxides are the ores from Avhich iron is chiefly obtained. Their reduction—the oxides especially—is exceed- * Archaeologists distinguish a bronze age in prehistoric times inter- mediate between those of stone and iron. t Metallic iron, though of exceedingly rare occurrence, has been found at Canaan, in Connecticut, forming a vein about two inches thick, in mica slate. I Isolated masses of soft iron, sometimes of large dimensions, have been found upon the surface of the earth in South America; they are supposed to have had a similar origin. 17 (193) 191 DENTAL METALLURGY. ingly simple, and consists in merely heating them in contact Avith carbonaceous compounds, by which means the metal is liberated. Properties.—Pure iron is Avhite in uolor, extremely soft and tough, and has a specific gravity of 7-8. Iron may be regarded as possessing a greater number of valuable qualities than any other metal; hence it occupies the highest place in the useful arts. Al- though possessing nearly twice as much strength as the strongest of the other metals, it is yet one of the lightest, and is therefore peculiarly fitted for use in the construction of bridges, ships, etc. It is rendered so ductile by heating that it may be rolled into very thin sheets or drawn into the finest wire; and yet at ordinary temperatures it is the least yielding of the metals in common use, and may always be relied upon to afford a rigid support. An iron Avire one- tenth of an inch in diameter is capable of sustaining seven hundred and five pounds. It is very difficult of fusion, and before becoming liquid passes through a soft or pasty condition. Pieces of iron pressed or hammered while in this state cohere or Aveld together. The fusing-point of iron has been estimated at 2900° F. It is soluble in nitric, dilute sulphuric, and hydrochloric acids, but is not much affected by strong sulphuric. Chlorine, iodine, and bromine attack it readily. Under certain circumstances it is not acted upon by strong nitric acid. If a piece of platinum wire be kept in contact Avith it it will remain in this acid for many Aveeks Avithout being acted upon. Its crystalline form is supposed to be the cube. When rolled into bars or dra\vn into wire it possesses a fibrous texture, upon the perfection of which much of its IRON. 195 strength and value depend. It is the most tenacious of all the metals. At red heat iron decomposes Avater, evolving hydrogen, and is changed into the black oxide. It is a strongly magnetic metal, but loses this quality Avhen heated to redness. Iron does not oxidize in dry air at ordinary tem- peratures, and it may be immersed in Avater from Avhich the air has been carefully excluded without change. Contact Avith a more elect ro-posithe metal will also prevent oxidation. Thus, fine steel instru- ments are sometimes packed for exportation by avrap- ping in thin sheet-zinc. For a description of the compounds of iron and the reagents employed in its discrimination, the student is referred to FoAvnes's " Elementary Chemistry." The A^alue of iron does not depend alone upon its physical properties, for it enters into a large number of compounds Avhich are of great use in the arts, and its chemical relation to carbon is such that the addi- tion of a small quantity of that element comrerts it into steel, harder and more elastic than iron, Avhile a larger quantity of carbon produces cast-iron, Avhich is so fusible that many useful articles may be made of it by casting. Steel. — Herodotus states that among the most precious gifts presented by the Indian monarch I'orus to Alexander the (Jreat Avas a pound of steel. the value of which at that time has been estimated at about two hundred dollars. At a later period the manufacture of steel in its application to warlike instruments Avas carried to a great state of perfection in India and in the south of Europe. Steel differs from iron in possessing the property 196 DENTAL METALLURGY. of becoming very hard and brittle, if, when heated to bright redness, it is suddenly cooled by being plunged into water. Steel is simply iron chemically combined Avith the precise amount of carbon Avhich will produce the condition referred to, together with additional toughness. It does not, however, become decidedly steel-like until the carbon amounts to 03 per cent. The hardest steel contains about 12 per cent, of carbon, and Avhen that amount is exceeded it begins to assume the properties of cast-iron. There are two processes by which steel may be produced. Bars of iron imbedded in charcoal powder in a suitable crucible or chest made of some substance capable of resisting the fire are, after several hours' exposure to heat, converted into steel, the iron taking up the requisite amount of carbon. The product of this operation is called blistered steel, and is far from uniform, either in composition or texture, as portions of the bars thus produced will be found to contain more carbon than others, and the interior to be more or less porous. For the purpose of improv- ing its quality the bars are cut into short lengths, made up into bundles, heated to the welding-point, and placed under a powerful tilt-hammer, which con- solidates each bundle into one mass. This is called shear steel. Fusing and casting steel is another process for the treatment of the blistered form, by which is produced the best and most homogeneous variety. It consists in fusing about thirty pounds of broken fragments of blistered steel in a plumbago crucible, the surface being protected from oxidation by glass melted upon it. When perfectly fluid the steel is cast into ingots, IRON. 197 and when it is desirable to form a very large ingot, several crucibles are simultaneously emptied into the same mold. Cast-steel is superior in density and hardness to shear steel, and is the form best adapted to the manufacture of fine cutting-instruments. It is, hoAvever, somewhat brittle at red heat, and much care and skill are required in forging it. The addition to it Avhile fused of one part of a mixture of charcoal and oxide of manganese affords a fine-grained steel, which may be cast into a bar of Avrought-iron in the ingot mold, in order that the tenacity of the iron may be an offset to the brittleness of the steel Avhen forged together, Avhile it affords an economical compound in the manufacture of cutting-implements, the iron form- ing the back and the steel the edge of the instrument. Ressemer* steel is produced by forcing atmospheric air into melted cast-iron. The carbon, which is oxidized more readily than the iron, escapes in the form of carbon monoxide, combustion of which takes place on coming in coidact with atmospheric air, and sutficient heat is thus generated to keep the tempera- ture above the melting-point of steel during the operation. The current of air is stopped as soon as the decarburation has progressed far enough, when a quantity of Avhite pig-iron, containing manganese, is added to the fluid metal for the purpose of assist- ing the separation of gas from the melted metal. It is then read}' for casting. Hardening and Tempering.—Hardening of steel is effected by subjecting the object to extremes of tem- * For other methods of producing steel, see Percey's, Phillips's, or Makins's works on Metallurgy. 17* 198 DENTAL METALLURGY. perature. The common practice is to first coat the surface of the metal with some carbonaceous sub- stance, such as soap, to prevent scaling and oxidation of the surface. Ferro-cyanide of potassium has also been used for surface-hardening. This salt contains cyanogen (C21S"2), a gas consisting of twelve parts by Aveight of carbon, and fourteen of nitrogen. This is decomposed at the high temperature which is employed, and supplies carbon to the surface of the metal. This salt is, however, better suited to the pro- cess known as case-hardening, while in re-tempering dental instruments soap answers every requirement. The metal is next heated to the point of full red- ness, and themsuddenly plunged into cold Avater, oil, tallow, or mercury, or, in the case of small objects, is merely placed on a large piece of cold metal. It is thus rendered very hard, while at the same time it increases slightly in volume. If hardened steel be heated to redness, and alloAved to cool slowly, it is again converted into soft steel, but it may be proportionally reduced by heating to a temperature short of redness, the proper point of Avhich may be ascertained by noting certain colors Avhich appear on the ground or brightened surface of a steel instrument when held over a flame. This discoloration is due to the formation of a thin film of oxide, and as the temperature rises the film be- comes thicker and darker, and the instrument softer. It is therefore necessary to plunge the instrument into a cold menstruum the instant,the color indicating the desired degree of hardness is reached. The fol- lowing table indicates the tempering heats of various instruments: IRON. 199 Temperature. Color. Use. 430° to 450° F. Light yellow. Enamel chisels. 1 470° F. Medium yellow. Excavators. 490° F. Brown-yellow. Pluggers. 510° F. Brown-purple. Saws, etc. 520° F. Purple. Wood-cutting tools 530° to 570° F. Blue. "When elasticity is desired. In " letting doAvn " or tempering dental instruments the flame of a spirit-lamp may be employed, the instrument being placed in it; the flame should strike, however, some distance from the cutting end, and Avhen the proper color reaches the end it should be thrust into water. Another very convenient means of effecting the same result consists in heating an iron bar to redness at one end, and then fixing it in a vise. The object to be tempered is placed in con- tact with this until the desired tint appears. Steel when fractured shows a fine silky appearance of the broken surface. Overheating, hoAvever, de- prives it of carbon, when the fractured surface pre- sents a coarse granular condition, shoAving that it is unfit for use for fine cutting-instruments. Case-hardening consists in conferring the hardness of steel upon the external surface of iron objects Avhich are to be subjected to considerable Avear, such as gun-locks, etc., and is accomplished by heating them in some substance rich in carbon (such as bone-dust, cyanide of potassium, etc.), and after- 200 DENTAL METALLURGY. ward chilling in Avater. The body of the piece so treated retains the toughness of iron. Malleable iron is produced by a process the reverse of that employed in case-hardening. It consists in heating the object, usually made of cast-iron (Avhen great softness and tenacity are required), for some hours in contact with oxide of iron or manganese, by which its carbon and silicon are removed. A steel instrument may be readily distinguished from iron by placing a drop of nitric acid upon it, a dark stain being produced upon steel by the separa- tion of the carbon. CHAPTEPv XIV. MERCURY. Atomic Weight, 200. Symbol. Hg (Hydrargyrum). A TERCURY (quicksilver) has been known from a very early period. It is the only metal Avhich is liquid at the ordinary temperature, but it becomes solid at 39° F. below zero. It is frequently found in nature in the metallic state, and it is probable that the first supplies of the metal were from this source. The ancients distinguished between such mercury and that obtained by reduction from the ores by desig- nating the native metal as argentum vivum and the reduced as hydrargyrum,—a fact which has led some to doubt Avhether they were believed to be the same metal. The sources of mercury are cinnabar or mercuric sulphide (the ordinary ore from which the metal is obtained); horn quicksilver, or native calomel; native amalgam of siher and mercury, sometimes found trickling from crcwices in the ores. It is also occa- sionally found in globules disseminated through the native sulphide. Occurrence.—It is found inconsiderable quantities in Almaden in Spain. Idria in Austria, and has recently been found in great abundance and of remarkable purity in California and Australia. The metal is ex- tracted from the sulphide at Idria by roasting the ore (201) 202 DENTAL METALLURGY. in a kiln, which is connected with an extensive series of condensing-chambers built of brick-work. The sulphur is converted, by the air in the kiln, into sul- phurous acid gas, while the mercury passes off in vapor, and is condensed in the chambers. The greater portion of the mercury of commerce is produced at the Austrian mine at Idria, whence it is exported in bottles of hammered iron, containing seventy-five pounds each, in a state often nearly, though never quite, pure. It is, hoAvever, frequently, Avhen pur- chased in small quantities, adulterated with tin and lead, Avhich metals do not materially modify its state of fluidity. The presence of debasing metals such as these may be detected by scattering a little upon a clean glass plate, Avhen it " tails " or leaves a track upon the glass. Lead, which is its most frequent impurity, may be removed by exposing the mercury in a thin layer (in a broad, shallow dish) to the action of nitric acid diluted with tAvo parts of Avater, which should cover its surface and be allowed to remain in contact with it for several days, with occasional stir- ring. The lead is thus oxidized by the acid, and after digestion may be washed aAATay. Distillation is the means most frequently recom- mended for the purification of mercury, but it is now regarded as an uncertain one, since, if zinc or bismuth be present, they will be sure to distil over into the receiver Avith the mercury. In distilling or redistilling mercury a strong glass retort should be used, in size corresponding Avith the quantity of the metal to be operated upon,* and * In quantities exceeding two or three pounds iron retorts are employed. MERCURY. 203 filled one-third with mercury, upon the surface of which is placed a layer of clean iron filings. The retort should be imbedded in a sand-bath, Avith the neck made to incline so as to dip beloAv the surface of the water, with Avhich the receher is half filled; and, in order to facilitate condensation of the metallic vapor, the receiver should be surrounded by cold water. Should there be a film of oxide upon the surface of the distilled mercury a small quantity of hydrochloric acid will dissolve it, Avhen the mercury may be Avashed and dried at a moderate heat. An- other and better method is to substitute coarsely- powdered cinnabar for the iron filings. The sulphur liberated from the former converts foreign metals into sulphides, Avhile the mercury present is liberated. Probably the most certain means of obtaining mer- cury free from admixture of other metals is to operate upon one of the salts of mercury ; as, for instance, the red oxide, the bichloride (corrosive sublimate), or pure vermilion. These are readily decomposed by heat, and Avhen the red oxide is employed, simple dis- tillation is sufficient. Should the metal after distilla- tion show a film of oxide, the latter may be easily removed Avith very dilute nitric acid slightly warmed. Where vermilion or the chloride is to be reduced, the distillation Avill be greatly facilitated by the addition of one part of lime. It is important that the mercury employed for dental purposes should be quite pure, and doubtful specimens may be effectually freed of the presence of the adulterating metals named by the folloAving very simple means: A small amount of mercurous nitrate is dissolved in water, and into this the impure 204 DENTAL METALLURGY. mercury is placed. The salt will be decomposed, the adulterating metals oxidized, and they will be replaced by the mercury of the salt. The same result may also be attained by digesting in a solution consisting of one part of nitric acid and eight parts of water for several hours at a temperature of 130° or 140° F. The mercury should be placed in a flask or glass dish Avith a broad, shallow bottom, and Avill require frequent shaking or stirring. The dilute acid has little or no effect upon the mercury, while it readily dissolves and combines Avith the impurities. Another very simple means, said to have been devised by Dr. Priestley, has frequently been em- ployed in purifying mercury. It consists in placing the metal Avith some fine-ground loaf-sugar in a bot- tle, Avhich, after being securely corked, is vigorously shaken for a short time; it is then opened and air blown in by means of a bellows; again stopped and shaken as before, and, after repeating this treatment three or four times, the mercury is filtered through a cone made of smooth paper, A\ith a fine pin-hole at its apex. The sugar, to Avhich the oxides of foreign metals adhere, remains behind. The method of filtering mercury through chamois- leather is to most dentists a familiar means of exclud- ing a superabundance of mercury from amalgams, but is not to be relied on as a means of affording pure mercury. Properties.—As before stated, mercury is fluid above a temperature of —39° F. Below that point, how- ever, it solidifies, and may be hammered or welded like other metals. During solidification it contracts and exhibits octahedral crystals. When pure, the MERCURY. 205 fluid metal is exceedingly lustrous. It boils at about 660° F. It is volatile even at the ordinary tem- perature, and this property is greatly increased by heat. There have been curious illustrations of the disposition to assume a state of A^apor which this metal evinces.* It is readily soluble in strong nitric acid, but is dissolved in sulphuric acid only by the assistance of heat. Hydrochloric acid has no effect upon it. When shaken in air, or rubbed with grease, turpen- tine, or other substances, such as sugar, chalk, etc., mercury loses its metallic appearance, and is con- verted into a gray mass, as in mercurial ointment, etc. This was formerly regarded as an oxidation of the metal, and the belief was probably favored by the fact that mercury, in a state of fine division, becomes active for therapeutic purposes. The micro- scope, however, has revealed that such preparations are composed of metallic globules of about 7-^5- of a line in diameter. Mercury amalgamates more or less readily with gold, silver, tin, zinc, lead, bismuth, cadmium, potas- sium, etc., and with a greater degree of difficulty with platinum, palladium, and copper. In some instances combination between mercury and other metals takes place with considerable violence, as in the case of potassium, in which light and heat are developed. Many of the amalgams become solid and crystalline, as illustrated in dental amalgams, and for the most * Burnet relates an instance in which some mercury in leather bags, forming part of the cargo of a ship, escaped into the bilge of the ves- sel. An elastic fluid was soon evolved, which covered every metallic article on board, while the crew, to a man, were salivated. 18 206 DENTAL METALLURGY. part they may be looked upon as definite compounds. Indeed, a native compound of mercury and silver has been found crystallized in octahedrons and other forms of the regular system. The liquid amalgams are probably in many instances solutions of definite compounds in an excess of mercury; if these are pressed through ehamois-leather the mercury is ex- cluded, carrying with it but a small portion of the other metals, while a solid amalgam, frequently of definite atomic constitution, remains behind. Compounds.—Mercury unites with oxygen to form mercuric and mercurous oxides, both of which are highly poisonous. With chlorine it forms two com- pounds, mercuric chloride (Hg Cl2), commonly called corrosive sublimate, and mercurous chloride (Hg2 Cl2), familiarly known as calomel. With sulphur, however, mercury combines to form sulphates and sulphides. Of the latter we have mercuric sulphide (Hg S), a compound of far greater interest to dentists than any other of the salts of mercury, in consequence of its extensive use as a coloring pigment in vulcanizable rubbers and celluloid. It is the most common ore of mercury, and, as such, is termed cinnabar; Avhen produced artificially it is known as vermilion. The best quality of the latter is produced by the Chinese. Their process of manufacturing, for a long time a secret, consists in stirring a mixture of one part of sulphur and seven parts of mercury in an iron pot; chemical union takes place, the result of the combi- nation being a black powder. This is divided into small lots, which are emptied separately into suitable subliming pots, heated to redness. When a sufficient quantity has been placed in the pots they are covered MERCURY. 207 up, and the heat is continued for thirty-six hours, with occasional stirring by means of an iron rod passed through the lid. Lastly, the pots are broken, and the vermilion adhering to the upper portions levigated and dried. It may also be formed by rubbing three hundred parts of mercury with one hundred and four- teen parts of flowers of sulphur, moistened with a solution of caustic potash. The resulting product, which is black, is then digested at about 120° F., with seventy-five parts of hydrate of potash and four hundred of water, until it acquires a fine red color. Vermilion may be adulterated Avith red lead, di- sulphide of arsenic (As2 S2), ferric oxide, brick-dust, or any cheaper substance of a similar color; and the discomfort sometimes caused by wearing vulcanized- rubber artificial dentures may be in part due to the presence of such deleterious substances as the arsenic and lead salts referred to. Vermilion is an inert mercurial compound,* and is quite insoluble in either nitric, sulphuric, or hydro- chloric acid. It is unaffected by water, alcohol, or the alkalies. Nitro-hydrochloric acid (aqua regia), hoAvever, dissolves and converts it into corrosive sub- limate (Hg CI,), and by exposure to a temperature of 600° F. vermilion is decomposed, and the reduced metal may be collected in glolmles by condensing the vapor. Pure vermilion, in combination with rubber, is not likely to produce deleterious effects when worn in the mouth, nor is it probable that this compound can * In the less civilized countries the ancients used cinnabar to paint their bodies, without any bad effects. Makins, p. 128. 208 DENTAL METALLURGY. be decomposed chemically and converted into a poi- sonous salt of mercury by mere contact with the saliva. The mechanical dentist will, hoAveATer, do well to avoid the use of nitro-hydrochloric acid in removing tin foil from the surface. Regarding the presence of free mercury in rubbers before or after vulcanizing, Prof. Austen stated that the researches of Prof. Johnston with the microscope, and Prof. Mayer by chemical analysis, failed to dis- cover the slightest trace in samples of that Avhich had been used by him for several years. Prof. Wild- man observed that sulphur sublimed during vulca- nization, but did not find the smallest trace of free mercury.* Prof. Austen failed by any mechanical force to press out any metallic globules, and during his entire experience with indurated rubber as a base for artificial dentures never, evTen with the microscope, detected the slightest particle of metallic mercury upon the surface of any finished piece. If it is true, as some assert, that free mercury has occasionally been observed in rubber, then its presence must have been due to the use of an imperfect quality of vermilion; but that the latter, when pure, is ever reduced during the process of vulcanizing, or by wear- ing in the mouth, is not at all probable. The modified condition of that portion of the sur- face of the mouth in contact with the rubber plate, often accompanied by a sensation of heat, has been attributed to an electrical action, due to the fact that rubber, "like sealing-wax, is a powerful negative electric."f * Harris's Principles and Practice of Dentistry, p. 682. f Ibid, p. 681. MERCURY. 209 The real solution of the question, however, will probably be found in the following conditions : 1st. The non-conducting quality of the substance. 2d. The rough condition of the surface, due to careless- ness or want of skill in construction. 3d. Want of care on the part of the wearer, in not frequently cleaning the piece of portions of food and the secre- tions of the mouth, which are likely to undergo chemical change by long confinement in contact with the tissues, and thus become irritants. The author has frequently noticed this inflamed condition Avhere the denture was of gold or silver, but always in cases where the plate Avas seldom re- moved or cleansed. It is true, however, that the trouble referred to is more common in rubber- or cel- luloid-work ; but in both of these there are more conditions favoring such a result than are found in a metallic denture. The fact that the symptoms are not constant, and that by far the greater number of mouths in Avhich rubber or celluloid is worn are not in the least affected by it, would seem to confirm this view. Discrimination.—The presence of the soluble salts of mercury may be detected by Reinsch's test,* which consists in placing a clean strip of copper in the solu- tion; metallic mercury will be immediately deposited upon it, giving it a sihery-white appearance. The strip of copper is then heated in a glass tube, by which the mercury is sublimed, and may be detected in the form of minute globules adhering to the sides of the tube after condensing. '■• See works on Chemistry. 18* 210 DENTAL METALLURGY. Insoluble compounds of mercury may be detected by placing a small portion in a glass tube and cover- ing with a layer of dry sodium carbonate, and then heating. If mercury be present it will separate and condense in globules in the cool parts of the tube. This test is based on the fact that all mercurial com- pounds are decomposable by a temperature of ignition. Mercury is also precipitated from its soluble combi- nations by a solution of stannous chloride used in excess. Hydrogen sulphide and ammonium sulphide pro- duce in solutions, both of mercuric and mercurous salts, black precipitates insoluble in ammonium sul- phide. The quantity of the reagent should be suffi- cient to produce complete decomposition; otherAvise a white precipitate will be formed, consisting of mer- curic sulphide, with the original salt. An excess of hydrogen sulphide, however, instantly turns the pre- cipitate black. This reaction is regarded as charac- teristic of mercuric salts. Caustic potassa or soda, Avhen added to solutions of mercuric salts, produces a yellow precipitate. Ammonia or ammonium carbonate produces a white precipitate insoluble in excess. Potassium or sodium carbonate causes a red-brown precipitate. Potassium iodide throws down a bright scarlet pre- cipitate, soluble in excess either of the mercuric salt or of the alkaline iodide. CHAPTER XV. COPPER. Atomic Weight, 63-4. Symbol, Cu (Cuprum). /COPPER is a metal with which mankind has been acquainted from the most remote periods, and probably the first metallic compound employed Avas copper alloyed Avith tin (bronze), of which many relics in the form of arms, ornaments, and domestic implements, evidently belonging to an early period in prehistoric times, are still to be found.* It is probable, however, that the production of the pure metal is an operation of a more recent date. Copper ores are found in many parts of America and Europe. In some parts of the United States the nati\re metal is found in immense masses many hun- dred pounds in weight, sometimes slightly inter- mixed Avith silver. Nothing is certainly known of the origin of these, but they are supposed to have been formed from the cupric sulphide, Avhich, by exposure to air and moisture, Avas converted into sulphate, and then, by electro-chemical agency, reduced to the me- tallic state. There are several ores which yield copper. The one most commonly employed, however, is copper *The epoch marked by the use of bronze is known in archaeological chronology as the Bronze Age. (211) 212 DENTAL METALLURGY. pyrites, a combination of sulphide of copper and iron. The blue and green carbonates, known respectively as azurite and malachite, are beautiful minerals, exten- sively used in Russia and Bohemia in the manufac- ture of ornamental objects. They contain upwards of fifty per cent, of copper. The process of obtaining copper from an ore. such as copper pyrites, may be thus briefly described: The ore is heated in a reverberatory furnace for the pur- pose of converting the iron sulphides into oxide. The copper, which remains unaltered, is then heated Avith a silicious sand, which combines with the iron oxide to form a slag, and separates from the heaAier (copper) compound. By repeating this process the iron is finally got rid of, when the copper sulphide begins to decompose in the flame-furnace, parting Avith its sulphur and absorbing oxygen. The resulting oxide is. hoAAever, reduced by the aid of carbonaceous mat- ter and a high degree of heat. Properties.—Pure copper maybe obtained by decom- posing a solution of pure sulphate of copper in the galvanic current. If the negative wire be attached to a copper plate immersed in the solution, the pure metal will be deposited on it, and may be readily stripped off. The chief A'alue of copper in the useful arts is due to its great malleability, in which quality it is onfy exceeded by gold and silver. It fuses at about 2000z F. It expands in solidifying, and absorbs oxygen very much in the same manner as silver does under similar conditions. In tenacity copper ranks next to iron, and a copper wire of one-tenth of an inch in diameter Avill support about 385 pounds. Its poAver of con- COPPER. 213 ducting electricity is nearly equal to that of silver, while in the transmission of heat it is surpassed only by silver and gold. It is readily soluble in nitric acid, but in sulphuric acid only Avith the assistance of heat. Hydrochloric acid attacks it slowly, and in vacuo is inactive. The specific gravity of copper is 8-93. For the compounds of copper Avith the non- metallic elements the student is directed to FoAvnes's, Bloxam's, and other works on chemistry. Alloys.—Copper does not readily unite with mer- cury Avithout the assistance of heat. There is, hoAv- ever, an amalgam of pure copper and mercury ex- tensively used in Europe under the name of Sullivan's amalgam. Its preparation is as folloAvs: Pure copper in a finely-divided state is obtained by boiling a con- centrated solution of cupric sulphate with distilled zinc until the blue color of the salt disappears, when the zinc should be removed. The copper, which will be found in a pulverulent mass at the bottom of the vessel, should be washed with dilute sulphuric acid, subsequently in hot distilled Avater, and dried. It is then moistened Avith a solution of nitrate of mercury, by Avhich means the copper becomes completely coated with mercury. The mercury is then added to it to the extent of twice the weight of copper (3 of copper to 6 of mercury). It is then rolled into small, lozenge-shaped pieces, which become quite hard, and are supplied to the profession in bottles containing an ounce or more. This amalgam pos- sesses the property of softening with heat and again hardening, and when employed as a filling-material one of the lozenge-shaped pieces is placed in a small iron spoon made and sold for the purpose, and heated 214 DENTAL METALLURGY. over the flame of a spirit-lamp until small globules of mercury are driven to the surface, when it is placed in a small glass or porcelain mortar and rubbed into a smooth paste. Some recommend washing Avith a Aveak solution of sulphuric acid, or soap and water, and lastly with clean water alone, to remove the last traces of either acid or soap, and finally squeezing through chamois-leather to exclude surplus of mer- cury, when it is ready to be introduced into the cavity. It requires several hours to harden. Mr. Fletcher says of this amalgam that " it is an absolutely permanent filling, as the copper salts per- meate and perfectly preser\Te the tooth." It is said to be quite insoluble in the mouth. It, however, becomes intensely black, and imparts a most objec- tionable stain to the teeth. Copper unites readily with all other metals, and many of the resulting alloys are of great value in the industrial arts—of even more value than the pure metal. It is added to silver for the purpose of con- ferring sufficient hardness upon the latter to enable it, in the form of coin or plate, to withstand the attrition to Avhich such articles are exposed. The formation of a perfectly uniform alloy of siher and copper is a process attended with some uncertainty, owing to a tendency on the part of the copper to separate and pass off toward the edges as the ingot solidifies. Thus, in silver coins one portion of the piece will frequently be found to contain more copper than another. The decimal proportions of copper and silver in standard silver (coin) of several different nationalities are as follows: COPPER. 215 Of the United States silver 900, copper 100. " France .... " 900, " 100. " England .... " 925, " 75. " Indian rupees " 947, " 53. " Germany—Prussian thalers " 811, " 189. " Prussian silver groschen " 283, " 717. The properties conferred upon gold by the addition of copper are similar to those produced upon silver. These have already been alluded to on page 170. The decimal proportions in the gold coins of the United States, France, and Holland are: gold, 900; copper, 100; Avhile English coins are composed of 916-6 of gold and 83-3 of copper. In coin-gold mal- leability is not greatly interfered Avith. Gold may, hoAvever, be rendered brittle by large amounts of copper, or Avhen the latter is impure. Copper and platinum form an alloy, Avhen the pro- portions are equal, of nearly the same specific gravity and color as gold. Copper also unites with palladium to form a light, brassy alloy. By admixture Avith lead or bismuth copper is rendered quite brittle. The principal alloys in which it forms a leading ingredient are brass, bronze, and German siher. Aluminium bronze is formed of pure copper Avith from Iavo and a half to ten per cent, of aluminium. It is quite malleable, and has a fine, rich, golden color. Phosphor-bronze is copper combined Avith from three to fifteen per cent, of tin and from one- quarter to two and a half per cent, of phosphorus. Other metals, such as silver, nickel, cobalt, antimony, and bismuth, frequently enter into the composition of bronzes. Copper in small quantities (from five to seven per 216 DENTAL METALLURGY. cent.) is said by Mr. Fletcher to confer upon amalgams the quick-setting property obtained by the addition of platinum. It is, hoAvever, considered inferior to platinum as a constituent in dental alloys; but in the absence of platinum, amalgams are improved by the addition of a small proportion of copper. It is stated* that an alloy of tin 10, silver 8, gold 1, copper 1, has been extensively used (in England probably) under the names of gold amalgam and platinum amalgam. Hydrogen sulphide (H2 S) and ammonium sulphide, when added to a copper solution, afford a brownish- black cupric sulphide. Caustic potash throws down a pale-blue precipitate of cupric hydrate, which changes to blackish-brown anhydrous oxide on boiling. Ammonia also gives a blue precipitate, soluble in excess, affording a deep purplish-blue solution. Potassium ferrocyanide gives a red-broAvn precipi- tate of cupric ferrocyanide. It may also be detected in very weak solutions by placing a drop on a slip of clean platinum foil. A point of zinc is then placed in so as to touch the foil, and instantly a spot of reduced copper appears. A green line is imparted to the oxidizing flame of the blow-pipe when a copper salt is heated in it. It also communicates a green tint to borax when heated Avith it. There are several methods which may be advan- tageously employed for the estimation of copper. The operations of the dentist, however, are chiefly *' Fletcher. COPPER. 217 confined to the examination of amalgam alloys. The alloy should first be acted upon by nitric acid; silver, if present, may then be recovered in the form of chloride; after which the copper may be precipitated from the remaining solution either as oxide, sulphide, or in the metallic state. Before attempting the estimation of an alloy, a qualitative examination should first be made (page 61), and if the solution to be examined is found to contain no other metal whose oxide is thrown down by caustic potassa, an excess of that agent is to be added. In the resulting precipitate, Avhen boiled, Avashed, dried, and Aveighed, every one hundred parts may be estimated as containing 7985 per cent, of metallic copper. When hydrogen sulphide or ammonium sulphide is employed as the reagent, the resulting cupric sulphide is usually oxidized by nitric acid, and again precipitated ly potassa, so as to estimate as oxide. The estimation as metallic copper is accomplished as follows : Place in the solution contained in a plati- num dish a piece of zinc, adding also a little hydro- chloric acid. The electrolyzing action instantly commences, and continues until the solution is color- less and the zinc completely dissolved. The finely- divided metallic copper will be found at the bottom of the vessel. This is to be Avell Avashed, dried, and Aveighed. 19 CHAPTER XVI. ZINC. Atomic Weight, 65-2. Symbol, Zn. H^HE ancients Avere undoubtedly acquainted with an ore (probably cadmia*) which they employed with copper to form brass. Many objects of ancient manufacture, analyzed at different times, have been found to contain zinc.f The extraction of the metal itself, however, is probably a modern discovery. Metallic zinc is never met with in nature. The principal ores are the red oxide—the sulphide of zinc (blende) and the native carbonate (calamine). The latter is the most valuable of the zinc ores, and is preferred for the extraction of the metal. It is first roasted to expel water and carbonic acid; then mixed with fragments of coke or charcoal, and dis- tilled at a full red heat in an earthen retort. Carbon monoxide escapes, while the reduced metal volatilizes and is condensed by suitable means. Properties.—Zinc is a brittle, crystalline metal, with a density varying from 6*8 to 7-2. Until about the commencement of the present century the valuable property possessed by this metal, of becoming quite * An ore used by the ancients, containing cadmium and zinc. f Phillips made a number of analyses of such objects, all of which contained zinc. (218) zinc 219 malleable betAveen 248° and 302° F.,* Avas not known; hence, prior to that discovery it was but little used in the industrial arts. Zinc fuses at 773° F. (below red heat). At a bright red heat it boils and vola- tilizes, and if heated in air combustion takes place, during which it unites with the atmospheric oxygen, Avith brilliant incandescence. At 410° F. zinc is so brittle that it may be powdered in a mortar. Alloys.—With mercury zinc forms an exceedingly brittle amalgam. The tAvo combine in the cold state, but union is greatly facilitated by heating. Zinc is occasionally employed as a constituent in dental alloys. An amalgam has been suggested, the propor- tions of Avhich are "approximately" given as, tin, 50 odd; silver, 30; gold, 5 to 7; zinc, 2 to 4; but as to Avhat property is conferred by the zinc in the formula Ave are, unfortunately, not informed. Added to silver, in the proportion of 2 of zinc to 1 of silver, a nearly white malleable a^loy results. The color of gold is heightened by the addition of zinc, Avhile its malleability is greatly impaired. Makins states that gold rendered standard by zinc is a greenish-yelloAV, brittle alloy, with a specific gravity above the mean. Combination between zinc and platinum or pal- ladium may be effected at a comparatively Ioav tem- perature, and is accompanied by evolution of light and heat. It is stated that an alloy of 16 parts of copper, 7 of platinum, and 1 of zinc closely resembles * Between 120° and 150° C. (248° and 302° F.) zinc may be rolled or hammered without the least danger of fracture. Sheet-zinc of commerce is manufactured by this means. After being treated in this way, it retains its malleability when cold. 220 DENTAL METALLURGY. 16-carat gold, is quite malleable, does not tarnish in air, and is capable of resisting cold nitric acid. Zinc and lead mix Avith each other to a very lim- ited extent. If equal parts of the two metals are melted together and allowed to cool, they will be found to have separated into tAvo layers, the upper, and consequently the lighter one, zinc, retaining 1-2 per cent, of the lead, while the lower layer consists of lead alloyed Avith 1-6 of zinc. The necessity of carefully keeping these tAvo metals separate in all molding operations in the dental laboratory will readily be appreciated, as a failure to observe pre- caution in this direction will be followed by vex- atious consequences. If by accident lead becomes mixed with zinc, the lead, by its greater specific gravity, will settle to the bottom and fill up the deepest portions of the sand matrix, representing the alveolar ridge, the most prominent portion of the die. This may not be discovered until an attempt to swage is made, when the die will be found to be totally unfit for the purpose. In such cases the mixed metal should be discarded and new zinc substituted. Zinc and tin unite in all proportions Avithout diffi- culty. Alloys of zinc and tin are frequently em- ployed in casting dies for swaging plates. Richard- son* gives a formula for an alloy consisting of zinc, 4 parts; tin, 1 part; which, he states, fuses at a lower temperature, contracts less in cooling, and has less surface-hardness than zinc. Fletcher, however, states that all alloys of zinc and tin are superior to * Mechanical Dentistry, p. 142. ZINC. 221 zinc alone for dies. The impression from the sand he believes to be much finer, and the shrinkage in cooling greatly reduced. Zinc 2, tin 1, is given as the best proportion.* Makins states that zinc and tin, when combined in equal proportions, form a white, hard alloy, not very malleable or ductile, which is capable of being worked as readily as brass. Zinc and copper unite in various proportions to form many different grades of brass, known respect- ively as pinchbeck, Manheim gold, similor, Bath metal, Prince Rupert's metal, Muntz's sterro, Gedge's and Aich's metals. German silver and the Chinese alloys known as pacfong and tutenag are also alloys of zinc and copper, Avith the addition of nickel. Dies and Counter-Dies.—Zinc is the metal most commonly employed in the formation of dies for SAvaging plates, and is superior to any of its alToys.f Another important application of zinc is in the formation of counter-dies. The die is placed in the iron ring when a Bailey flask is employed, or in- vested in the molding-sand and then surrounded by a suitable iron ring in the old-fashioned way. The zinc is then heated and poured in upon the zinc die just at the moment of complete fusion. Should the metal be accidentally allowed to remain in the fire too long, and thus reach a higher temperature than is necessary, it should not be poured until it begins to solidify at the edges. The belief seems to be pretty general that melted zinc cannot be poured * Practical Dental Metallurgy, p. 69. f The author has not found the alloys of zinc and tin to be, in any respect, superior to zinc alone for dies. 19* 222 DENTAL METALLURGY. upon a zinc die Avithout causing cohesion,* but if the necessary precaution regarding the proper tempera- ture at which the, metal is poured is observed it is impossible for union to take place, and Avhen cool the die and counter-die will separate quite as readily as though the latter was of lead. It seems strange that this valuable expedient for the dental laboratory has not found a place in the text-books on mechanical dentistry. It frequently occurs that the zinc die and lead counter-die are totally inadequate to bring a plate (particularly if the latter is of platinum-gold or irid- ium-platinum) into perfect adaptation to all parts of a model, especially where the palatal arch is very deep and the rugse prominent. The zinc counter-die is also of especial service in partial cases where a number of teeth remain. These are cut off from the plaster model previous to mold- ing within one-sixteenth of an inch of the margin of the gum, so that a sufficiently distinct impress may be made in the plate to serve as a guide in filing the latter to fit around the natural teeth. Where the swaging is likely to be attended with difficulty, at least three sets of dies and counter-dies should be made. The most imperfect of these should be furnished with a lead counter-die, and used as a preliminary die upon Avhich to start the plate. The next in quality may be used with the zinc counter-die, and the nearest perfect of the three, Avith a lead coun- * If the melted metal be poured, at a temperature of 800° F., upon a die having a temperature of 70° F., the fused zinc, by contact with the iron ring and by radiation, will lose heat enough to cause its tem- perature to fall far below the fusing-point, and it will probably not impart to the die more than 400° F. ZINC. 223 ter, reserved as a finishing-die. When the plate, by means of the horn or wooden mallet and some prelimi- nary SAvaging with a light hammer, has been made to assume somewhat the form of the die, and has been carefully carried past the stage Avhen pleating or wrinkling of the plate is likely to occur, it should be trimmed to the proper dimensions, annealed, and placed betAveen the die and zinc counter-die, and at first gently tapped with a hammer until the die passes Avell into the counter-die, when one or two sharp blows Avith a heaAy hammer, either upon the die or its counter, will carry the plate into perfect adaptation to all parts of the former. Some slight compression, however, of the prominent points of the die is likely to occur in the use of the zinc counter, so that it will be necessary to anneal and gh^e the plate tAvo or three sharp blows between the finishing-die and its lead counter-die; after Avhich it will be found to perfectly tit the mouth, Avithout any attempt to compensate for contraction of the zinc.* It Avill be seen that the zinc counter-die is not intended to supersede, but is merely used as an adjunct to, the lead counter, and there is probably no better means of carrying the plate to the deep parts of the model, and of obtain- ing a sharp, Avell-defined impress of the rugae and prominent parts of the model. Zinc will, under favorable conditions, unite Avith iron, and it frequently attacks the cast-iron ladle in Avhich it is melted, and may penetrate the side and escape into the fire. Accidents of this kind, Iioav- *The subject of shrinkage of zinc when used for dies in forming metallic plates has been fully referred to on page 21. 224 DENTAL METALLURGY. ever, may be avoided by coating the inside of the ladle with Avhiting. Compounds of Zinc.—The oxide and the chloride are the compounds of this metal most frequently employed by dentists. The first forms the chief ingredient in the plastic filling-materials known as oxychlorides and oxyphosphates. Zinc oxide is a Avhite poAvder, the product of the combustion of the metal. It turns yellow on heating, but resumes its pure white color on cooling. Chloride of zinc, prepared by acting upon the metal with hydrochloric acid, or by heating metallic zinc in chlorine, is a fusible, deliquescent substance, quite soluble in water and alcohol. Oxycbloride of zinc, the Avell-known filling-mate- rial, consists of a poAvder and a fluid. The first is prepared by various formulae. One in common use is as folloAvs : Grind together in a mortar, borax, two grains; fine silex, one grain; oxide ,of zinc, thirty grains. When thoroughly mixed these are placed in a small crucible and heated to bright redness. This is called the frit, and when cool requires grinding to again reduce it to a pulverulent state. It is then thoroughly mixed with three times its weight of calcined oxide of zinc. The fluid usually employed Avith the powder consists of chloride of zinc diluted Avith Avater in the following proportions : Deliquesced chloride of zinc, one ounce; water, five or six drams. The oxyphosphate poAvders are similar mixtures.* * Oxide of zinc, two hundred parts; silex, eight; borax, four; ground- glass, five, levigated under water to insure complete admixture, then dried by evaporation, calcined at a white heat, and pulverized, has been found to be equal in durability and working qualities to any of the numerous oxyphosphates now in the market. ZINC. 225 The fluid, however, is prepared by dissolving in pure water some glacial phosphoric acid, and then evapo- rating until the solution attains the consistence of glycerin. The presence of zinc in solution is distinguished by the folloAving reactions: A Avhite precipitate soluble in excess of the alkali is obtained by the addition of caustic potash, soda, or ammonia, and zinc is distinguished from all other metals ly ammo- nium sulphide, which precipitates Avhite sulphide of zinc, insoluble in caustic alkalies. CHAPTER XVII. CADMIUM. Atomic Weight, 112. Symbol, Cd. /CADMIUM, a metal closely allied to zinc, was dis- covered by Stromeyer and Hermann in 1817. It does not occur in the metallic state, and there is only one definite mineral known Avhich contains it in quantity, namely, the sulphide, or greenockite, which is found in Renfrewshire, England. This con- tains 77-7 per cent, of cadmium and 22-3 per cent, of sulphur. The production of cadmium is confined to a ATery few localities in Belgium and England. It occurs in zinc blende to the extent of about 0-2 per cent. In the calcination of the blende the cadmium, volatilizing at a loAver temperature than the zinc, passes off before the latter assumes the form of vapor. The oxide of 'cadmium is collected in condensing-tubes, and is sub- sequently reduced to the metallic state by heating with carbon. Cadmium is a white metal, with a slight bluish tinge. It is somewhat lighter in color than zinc or lead. It is susceptible of a high polish. It has the fibrous fracture characteristic of soft, tough metals. It differs from zinc in its crystalline form, that of cadmium being the octahedral, while that of zinc is (226) CADMIUM. 227 rhombohedral. It is harder than tin, but not so hard as zinc, and is sufficiently malleable to admit of rolling into thin sheets. Its specific gravity after fusion is 86. Its electric conductivity is 22-10,— someAvhat loAver than that of zinc. It melts at a temperature beloAV redness (315° to 320° G). Cadmium has been used in the formation of dental alloys, but its employment as a constituent in amal- gams is iioav so generally condemned that it is seldom used for that purpose. Probably the best test for cadmium is the color afforded when it is volatilized and oxidized under the bloAV-pipe flame. This is of a reddish-brown, /.inc under the same conditions giving a deposit which is a bright yellow Avhile hot, becoming Avhite on cooling. It may also be detected, by precipitation from an acid solution, as a yellow sulphide, and may in this Avay be distinguished from zinc, as zinc sul- phide does not separate except from neutral or alka- line solutions. In quantitative analysis cadmium is ahvays esti- mated as oxide, being separated from solution as carbonate by precipitation Avith carbonate of sodium, Avhich is converted into oxide by calcination. It may also be separated from its solution in acids by means of zinc, Avhich precipitates it in a dendritic form, like the Avell-known lead tree. CHAPTER XVIII. ALUMINIUM. Atomic Weight, 27-4. Symbol, Al. A LUMINIUM, though obtained in the metallic state as early as 1828 by Wohler, remained a mere laboratory product until 1858, when Deville improved the mode of production to such an extent that its separation became an ordinary manufacturing operation. A mixture of the double chloride of aluminium and sodium, or the double fluoride of aluminium and so- dium (cryolite), is heated to redness with the metal sodium, when energetic chemical action takes place, during Avhich chloride of sodium is formed and the metal aluminium separated. Aluminium may be separated by electrolysis. The electric current from a ten-cell battery, provided with carbon poles, is passed through the fused salt. The metal appears at the negative pole in large globules. Aluminium is nearly the color of new zinc. It is very malleable and ductile, and admits of rolling into thin sheets, or it may be drawn into fine wire. It is highly sonorous, and has the power of conducting heat and electricity in about the same degree as silver. It is only two and a half times heavier than water (four times lighter than silver). Its specific gravity is 2-56, and it melts at a red heat. (228) ALUMINICM. 229 Aluminium does not oxidize in air, and is not attacked by sulphur compounds. It is not attacked by strong nitric acid, and is insoluble in dilute sul- phuric acid, but it may be readily dissolved in either dilute or strong hydrochloric acid. The metal is easily dissolved in solutions of caustic potash or soda. Alloys.—Aluminium forms alloys Avith nearly all the metals. That Avith copper* is the most important, and presents a closer resemblance to gold than, per- haps, any other alloy. It is used for articles of jewelry, for mountings of astronomical instruments, and for making balance-beams. Aluminium with tin and zinc forms a brittle alloy, and Avith silver it yields a hard, though Avorkable, com- pound. It does not amalgamate with mercury. Aluminium is employed in the manufacture of very small weights, such as the milligramme of the metric system—a use to Avhich, in consequence of its exceedingly Ioav specific gravity, it is particularly well adapted. Its lightness, strength, and resist- ance to oxygen and the sulphur compounds, are properties Avhich Avould seem to point to this metal as a suitable substance as a base for artificial teeth. The readiness, however, Avith Avhich it is attacked by alkaline solutions renders it unfit for use in the con- struction of a permanent artificial denture. Aluminium, notwithstanding its extreme light- ness, may be cast Avith great exactness. Dr. J. B. Bean, Avho patented a process for casting aluminium, succeeded in producing castings of exquisite fineness. * Aluminium bronze—alloy of copper with five per cent, of alumin- ium. 20 230 DENTAL METALLURGY. Indeed, it may be stated that Bean succeeded in over- coming all the physical difficulties encountered in the effort to render aluminium available in prosthetic dentistry, but its susceptibility to the action of alka- line solutions finally compelled him to abandon it. There are two methods which have been employed in the construction of artificial dentures of this metal. The one most frequently resorted to consists in merely swaging a plate in the ordinary way, which is perforated with a number of counter-sunk holes along the part covering the top of the alveolar ridge as a means of fastening the teeth, which are attached with rubber or celluloid. Sets of teeth made in this way have been known to do good service for eight or nine years, but they showed unmistakable evidence of the action of the oral fluids. In the second method the plate is cast, but disintegration in this case pro- gresses with much greater rapidity. As the plate is cast separate from the teeth, and the latter are after- ward attached by means of tin or an alloy of tin and aluminium, it is probable that the galvanic action inci- dent to the presence of two metals greatly hastens solution of the plate, as some of the dentures made by Bean failed after a few months' wear. For some time the difficulty of soldering aluminium prevented the metal from being applied to useful purposes, and no solder for it fit to be introduced into the mouth is yet known. The one recommended for general use in the manufacture of articles of ornamentation is composed of copper, four parts; aluminium, six parts; zinc, ninety parts. The use of this requires some skill and experience. At the moment of fusion small aluminium tools are used, the ALUMINIUM. 231 friction of which is necessary to induce adhesion. No flux can be employed, as it is liable to attack the metal and prevent union. The only oxide of this metal is alumina (Al2 Os). It is prepared by mixing a solution of alum with excess of ammonia. The resulting precipitate (alu- minium hydrate) is of a bulky, gelatinous character, and requires to be calcined at a high temperature; after which it may be described as a perfectly white powrder, soluble in caustic potassa, or soda, and not readily acted upon by acids. Corundum and emery are nearly pure alumina. The ruby and sapphire are also transparent varieties of alumina in a crystalline state, their brilliant colors being due to oxide of chro- mium. Alumina forms the base of all the silicates, Avhether in a crystalline state, as feldspar, or in a disintegrated condition, as clay (kaolin). For the discrimination of the salts of aluminium, see any of the recent works on chemistry. CHAPTER XIX. LEAD. Atomic Weight, 207. Symbol, Pb (Plumbum). HHHE reduction of lead is effected in a reverberatory furnace, in which the broken lead ore (galena) is roasted at a dull red heat, by which means the sulphide becomes oxidized and converted into sul- phate. At this stage of the operation the contents of the furnace are thoroughly mixed and the tem- perature raised, which causes the sulphide and sul- phate to react upon each other, producing sulphur- ous oxide and metallic lead. Lead is the softest metal in common use, and may be said to be the least tenacious. In fusibility it also surpasses all other metals commonly employed in the metallic state except tin, the fusing-point of lead being 617° F. = 325° C. It is quite malleable and ductile, and will admit of being rolled into thin sheets or foil, in which form it was at one time much used in filling teeth. Its chief use in the dental laboratory consists in the formation of counter-dies. Alloys.—Lead unites with tin in all proportions, the resulting alloys being more tenacious and fusible than either constituent. By the addition of bismuth the fusing-point is reduced below the boiling-point of water. (232) LEAD. 233 Lead amalgamates readily with mercury, conden- sation accompanying the union. The noble metals are all rendered brittle and unworkable by the pres- ence of lead. There are some properties peculiar to alloys of lead and silver Avhich are turned to advan- tage in the separation of silver from lead when it occurs as a native alloy. Lead containing a consid- erable amount of silver will remain fluid at a lower temperature than other specimens containing a smaller amount, thus affording an opportunity for the poorer lead to crystallize, when it is ladled out.* The smallest amount of lead in gold will greatly impair the ductility of the latter. Makins states that " Hatchett found that y^r of lead destroyed the coining qualities of gold." Gold reduced to standard fineness by lead is light-yellow in color, and quite brittle. The contents of the dentist's gold-drawer are always liable to contamination by small pieces of lead, the latter being much used in the form of thin sheets in the formation of patterns by which the gold or silver plate is cut. As the working qualities of the precious metals are seriously impaired by its presence, means should be instituted to insure its com- plete removal. This may be accomplished by cupel- lation, or by melting the gold or silver in a crucible, and adding nitrate of potassium when the point of complete fusion has been reached. Lead and platinum, like tin and platinum, appear to possess considerable affinity for each other, and an alloy of the two can be formed at a comparatively low temperature. * See chapter on " Silver." 20* 234 DENTAL METALLURGY. An alloy of lead and platinum is very hard and brittle. With palladium lead also forms a very hard and brittle alloy. The most valuable alloys of lead are those which it forms with tin, antimony, and bismuth, constituting solders, pewter, type-metal, etc. For the discrimination of lead, the student is referred to Fownes's or other standard works on chemistry. CHAPTER XX. TIN. Atomic Weight, 118. Symbol, Sn (Stannum). rpiIE metal tin has been known for probably three thousand years. It is found in all parts of the world, chiefly as oxide. In reducing the ore it is first powdered and roasted to free it of sulphur and arsenic. It is then exposed to a high temperature with charcoal, and the metal is thus liberated. Pure tin is white in color, and is perfectly soft and malleable. It has a density of 7-3, and its fusing- point is 458-6° F. (237° C). It is but slightly acted upon by air, but when heated much above its melt- ing-point it oxidizes freely, and is converted into a yellowish-white powder,—the well-known polishing putty. The action of nitric acid upon tin is to con- vert it into a white hydrated dioxide. It is dissolved by hydrochloric acid, assisted by heat, and forms stannous chloride. Nitro-hydrochloric acid acts upon tin Avith much energy, converting it into stannic chloride. Alloys.—Tin is readily dissolved in mercury (see page 205). With silver it forms a malleable alloy, which is considerably harder than tin. The late Dr. Bean used tin alloyed with a small percentage of sil- ver for lower sets, which he cast directly upon the teeth after the ordinary cheoplastic method. (235) 236 dental metallurgy. Alloys of tin and silver, in which the former is slightly in excess, are much used as amalgam alloys. Tin 10, silver 8, gold 1, is also frequently employed in filling teeth; and tin 10, silver 8, gold 1, copper 1, has, according to Fletcher, been largely used as " gold and platinum" amalgam. It is stated that from 5 to 7 per cent, of copper has the property of replacing platinum in amalgams, conferring the quick-setting quality claimed for platinum.* Dr. G. F. Reese has recently formed an alloy for a base for artificial dentures composed of twenty parts of tin, one of gold, and two of silver.f This is cast directly upon the teeth, the process being similar to the cheoplastic method. The alloys which have been used in the cheoplastic process are chiefly composed of tin, silver, bismuth, and, in some instances, cadmium and antimony. According to Makins, gold and tin form a malleable alloy,J and gold reduced to standard by pure tin re- tains its malleability. Tin and platinum in equal proportions afford a hard and quite brittle alloy, fusible at a comparatively low temperature. When it is remembered that the fusing- points of these metals almost represent extremes of temperature, it would seem that their union must be attended with difficulty, but, as has already been stated,11 it is probable that some affinity exists between * T. Fletcher. f "Alloys and Amalgams Chemically Considered," J. Morgan Howe M.D. % A precipitated alloy of gold and tin, having the form of a black powder, may be formed by acting upon a concentrated solution of trichloride of gold with stannous chloride. || See chapter on " Alloys." TIN. 237 the two, as platinum is readily dissolved by and alloys with the fused tin. With palladium tin is said to form a brittle alloy. With lead tin forms the chief part in the alloys used for soft-soldering, and in the compounds known as pewter and Britannia metal. Tin solders are com- posed of two parts of tin to one of lead. Pewter consists of four parts of tin to one of lead, while Britannia metal is formed by the addition of small quantities of antimony and copper. Alloys of tin and lead are harder and tougher than either metal singly, and they are more fusible than the mean of their constituents. The addition of bismuth to such an alloy lowers the melting-point to a remarkable degree, and the fusing-point is still further reduced by the addition of cadmium. Thus, an alloy composed of 15 parts of bismuth, 8 of lead, 4 of tin, and 3 of cadmium, fuses at 145° F. = 63° C. The alloy known as " Wood's metal," occasionally employed by dentists in replacing teeth on vulcanite plates, is composed of 7 parts of bismuth, 6 of lead, and 1 of cadmium, and fuses at 180° F. = 82° C, a point much below the boiling-point of water. In replacing a broken tooth ly means of Wood's metal the usual dovetail is cut in the rubber plate Avith a fine saAV, the tooth is fitted to its place, and the fusible alloy is packed in with a spatula heated in a spirit-lamp. Lead 75, tin 5, and antimony 20 parts, is the com- position of the best form of type-metal. With copper tin affords a number of very useful alloys. Bell-metal is formed of 78 parts of copper to 2 of tin. Gun-metal is formed of 90 per cent, of 238 DENTAL METALLURGY. copper to 10 per cent, of tin. Speculum-metal is formed of 6 parts of copper, 3 of tin, and 1 of arsenic. Babbitt-metal—tin 12 parts, antimony 3, copper 2 —is sometimes used in the dental laboratory for dies, and is thought by many to be superior to zinc. Bronze is an alloy of copper and tin, and some- times zinc. It is affected by changes of temperature in a manner precisely the reverse of that in which steel is affected, becoming soft and malleable Avhen quickly cooled, and hard and brittle when alloAved to cool slowly. The art of making bronze was prac- ticed before any knowledge of the working of iron existed, and it was used at a very early period in the manufacture of weapons. Commercial tin is liable to contain minute quan- tities of lead, iron, copper, arsenic, antimony, bis- muth, etc. Pure tin may be precipitated in crystals by the feeble galvanic current excited by immersing a plate of tin in a strong solution of stannous chlo- ride. Water is carefully poured on so as not to dis- turb the layer of tin solution. The pure metal will be deposited on the bar of tin at the point of junc- tion of the water and the metallic solution. Perfectly pure tin may also be obtained by dis- solving commercial tin in hydrochloric acid, by which it is converted into stannous chloride. After filtering:, this solution is evaporated to a small bulk, and treated with nitric acid, which instantly converts the stan- nous chloride into stannic oxide. This is thoroughly washed and dried, and exposed to red heat in a cruci- ble with charcoal. A button of pure tin will be found at the bottom of the crucible. Pure tin in the form of foil is frequently used in TIN. 239 filling teeth, for Avhich purpose it doubtless ranks next to gold. Tin foil is also employed in connection Avith non-cohesive gold in filling approximal surfaces of cavities in bicuspids and molars. Tavo sheets of foil, one of gold and the other of tin, are placed together and made into mats or cylinders. These are carefully packed against the cervical margins of the cavity. The frequent failure of ordinary gold fillings at this point has led some practitioners to entertain the theory that between the tooth-substance and the gold there is galvanic action, to which the lime-salts of the tooth yield, and that in the com- bination of tAvo metals, whether it be tin and gold or amalgam and gold, the galvanic action is confined to the metals, the tooth-substance being thus protected. The appearance of a filling formed of tin and gold would seem to confirm this theory, as it soon becomes dark in color, and presents a surface resembling amalgam, but effectually protects the margins from decay.* Solvents.—Tin is readily dissolved by either of the three mineral acids. Sulphuric acid converts it into stannic sulphate. Tin dissolved in hydrochloric acid forms stannous chloride. By the action of dilute nitric acid tin is not dissolved, but is converted into stannic oxide, Avhich settles to the bottom of the vessel as a Avhite poAvder. This, when rendered anhydrous by heating to redness, affords the Avell- known polishing powder called "polishing putty." Chlorides.—There are two chlorides of tin,—stan- * Prof. James Truman, Report of Proceedings of Odontological Society of Pennsylvania, November, 1881. 240 DENTAL METALLURGY. nous chloride or protochloride of tin (Sn Cl2), and stannic chloride or bichloride of tin (Sn Cl4). Stan- nous chloride is prepared by dissolving tin in hydro- chloric acid, the action being assisted by gentle heat. Stannic chloride is obtained by dissolving tin in nitro- hydrochloric acid (aqua regia). These two com- pounds of tin are employed in the preparation of purple of Cassius, in which process stannous chloride is added to a mixture of stannic chloride and trichlo- ride of gold (see page 137). For other compounds of tin, see Avorks on chemistry. Discrimination.—Tin is detected before the bloAv- pipe by fusing the compound under examination on charcoal Avith sodium carbonate, Avhen a bead of the metal is obtained. From a tin solution caustic pot- ash and soda precipitate a white hydrate, soluble in excess. Ammonia affords a similar precipitate, not soluble in excess. Hydrogen sulphide and ammonium sulphide throAV down a dark-broAvn precipitate of monosulphide. Trichloride of gold added to a dilute solution of stannous chloride causes a purple precipi- tate (purple of Cassius). CHAPTER XXI. ELECTRO-METALLURGY. n^HE origin of electro-metallurgy was undoubtedly due to the early experiments of Wollaston and Davy, Avhile the credit of its development belongs to the late Professor Daniell, who devised the particu- lar form of battery which bears his name. A Dan- iell cell consists of a copper vessel containing a saturated solution of sulphate of copper. In this is placed a porous cylinder containing dilute sulphuric acid. A rod of amalgamated zinc is immersed in the acid, and on the tAvo metals being connected electrical action is immediately set up, and the zinc, which forms the positive element, is dissolved, with forma- tion of sulphate of zinc; the sulphate of copper is reduced, and metallic copper is deposited upon the sur- face of the copper vessel, which forms the negative element of the combination. It was observed that the copper thus deposited took the exact shape of surface on which it was thrown, presenting a faithful counterpart of the slightest indentation or irregular- ity. De la Rue called attention to this fact in a paper published in 1836, but no practical application was made of it until 1839, when Professor Jacobi, of St. Petersburg, published his discovery of a means of producing copies of engraved copper plates by the agency of electricity, 21 (241) 242 DENTAL METALLURGY. In 1840 Mr. Murray announced that an electro- deposit of metal could be formed upon almost any material, provided its surface was rendered a conduc- tor of electricity by a thin coating of graphite (black- lead). Instead of copying the object in a metallic medium, it is only necessary to take a cast in plaster of Paris, Avax, gutta-percha, or any convenient mate- rial, and then to coat the surface with finely-powdered graphite applied with a camel's-hair pencil. The Gramme machine, a recent modification of the magneto-electric apparatus, consists of a ring of soft iron carrying a number of coils of insulated copper Avire, caused to rotate between the poles of a fixed horse-shoe magnet. The currents induced in the coils are collected by two metallic disks, whence they may be drawn off for use in electro-deposition. The core being circular, the magnetization proceeds con- tinuously, affording a uniform current. Both poles of the magnet are used, producing simultaneously two opposite continuous currents. These and similar sources of electricity enable the electro-metallurgist to deposit a metal upon a matrix or to coat one metal Avith another. The art of electro-metallurgy is divided into two branches, electrotypy and electro-plating. In the former the reduced metal is separated from the mold on which it is deposited, forming a distinct work of art, while in the latter the deposited metal forms an inseparable part of the plated object. Electrotypy is employed in producing copper duplicates of en- gravings on wood and of any kind of type-matter for printers' use. A cast of the object is first taken in wax or gutta-percha, and the surface of this mold is ELECTRO-METALLURGY. 243 brushed over with black-lead, and it is then, by means of a wire, suspended in a bath of sulphate of copper connected with a battery. In a few hours a suffi- ciently thick plate of copper is deposited to afford a perfect copy, which is then strengthened by being backed Avith type-metal. Electro-plating, by which silver is deposited on the surfaces of objects of copper, brass, or German silver, was introduced soon after the discovery of the art of electro-metallurgy. The article to be plated must first be thoroughly cleansed by immersing it in a hot solution of causttc potash, and also by means of the "scratch-brush," and sometimes by "pickling" it in a bath of nitric and other acids. The surface is then given a thin film of mercury, by washing the article with a solution of mercuric nitrate. This is called "quicking." The article is then rinsed with water and transferred to the silver bath, which consists of a solution of cyanide of silver in cyanide of potassium —a very poisonous compound. Plates of silver are suspended from a rectangular frame connected with the positive pole, while the articles to be plated are suspended by Avires attached to the negative pole. The quantity of silver to be deposited depends upon the requirements of the case. One ounce of silver per square foot forms for ordinary purposes a suffi- ciently heavy coating. Electro-gilding is effected by means similar to those employed in electro-silvering. The solution employed is generally the double cyanide of gold and potassium, and is used hot, the temperature ranging from 130° F. to 212° F., according to the ideas of the operator. Nickel-plating Avas first introduced in 1869, by Dr. 244 DENTAL METALLURGY. Isaac Adams, of Boston, who patented a process for depositing nickel from solutions of double salts of sulphate of nickel and ammonium. Iron may also be deposited from the double sul- phate of iron and ammonium. Practical application is now made of this discovery, and engraved copper plates are found to be much more durable when faced with electro-deposited iron. Plates for printing bank- notes are sometimes treated in this way. INDEX. Acid, nitric, action of, on silver.................................... 168 nitric, in the quartation process of refining gold......... 113 nitro-hydrochloric (aqua regia)................................ 120 sulphuric, in the quartation process of refining gold... 118 Acids, action of, on alloys............................................. 44 Alloying, the purpose of.............................................. 34 Alloys as definite compounds........................................ 35 color of................................................................ 37 composition of...................................................... 40 conductibility of.................................................... 24 decomposition of................................................... 41 density of............................................................. 36 for solders............................................................ 34 fusibility of.......................................................... 39 influence of constituent metals in............................. 41 Matthiesen's definition of....................................... 36 of gold employed in dentistry as solders.................... 130 of silver employed in dentistry as solders.................. 172 oxidizability of..................................................... 44 preparation of....................................................... 43 properties of......................................................... 34 specific gravity of................................................. 37 table of............................................................... 40 temper of............................................................. 43 the study of......................................................... 33 Alumina.................................................................... 231 Aluminium................................................................ 228 alloys of.............................................................. 229 Bean's method of casting........................................ 229 bronze............................................................ 40, 215 solder for............................................................. 230 solvents of............................................................ 229 swaged plates of.................................................... 230 245 246 INDEX. Amalgams................................................................. 45 composition of some of the well-known..................... 66 copper, cadmium, bismuth, antimony, and zinc as constituents of................................................... 58 definition of......................................................... 45 discoloration of..................................................... 47 expansion of......................................................... 46 experiments with.................................................. 48 for dental purposes................................................ 45 formation of......................................................... 45 forming alloys for................................................. 57 influence of different metals in........'........................ 49 introducing fillings of............................................ 56 methods of mixing................................................ 55 of Dr Ambler Tees............................................ 65 66 qualitative and quantitative examinations of.............. 60 quantity of mercury to be used in............................ 54 shrinkage of........................................ ................ 46 Ammonium................................................................ 17 Argentiferous galena................................................... 160 Argentum (silver)...................................................... 156 Arsenic, odor of......................................................... 18 Bloxam's classification of................................... 15 16 Assay of amalgam alloys............................................. €1 Atomic weights of metallic elements......................... 12 13 Auric chloride............................................................ 136 oxide.................................................................. 136 iodide.................................................................. 137 Aurous chloride.......................................................... 136 oxide.................................................................. 136 sulphide............................................................... 137 Aurum (gold)............................................................ 104 Babbitt-metal............................................................ 238 Beating gold.............................................................. 153 Bellows for blow-pipe.................................................. 72 Bessemer steel............................................................ 197 Black-lead crucibles.................................................... 78 INDEX. 247 Blast-furnaces............................................................. 75 Blistered steel............................................................. 196 Blow-pipes................................................................ 69 oxyhydrogen........................................................ 178 supports for use with............................................. 85 Bone-ash cupels.......................................................... 162 Borax........................................................................ 83 Brass.................................................................. 218, 221 Britannia metal........................................................... 237 Brittle gold, treatment of............................................. 117 Bromides, metallic...................................................... 92 Bronze...................................................................... 238 Cadmium.................................................................. 226 Calamine.................................................................. 28 Calomel..................................................................... 206 Carbon, amount of, in iron and steel.............................. 195 Case-hardening........................................................... 199 Cast-iron................................................................... 196 Cast-steel............................................................. 196 197 Charcoal as a reducing agent........................................ 101 Chlorides, metallic...................................................... 91 preparation of.................................................. 91 92 reduction of......................................................... 99 Cinnabar.................................................................. 206 Coke for supports in soldering....................................... 87 Copper..................................................................... 211 alloys of.............................................................. 213 amalgam....................................................... 213 214 as a constituent in amalgams.................................. 215 discrimination of.................................................. 217 properties of........................................................ 212 solvents of........................................................... 213 Corundum................................................................. 231 Crucibles................................................................... 78 Crystallization........................................................... 30 Cupellation................................................................ 163 Cupels....................................................................... 162 Cyanides, metallic...................................................... 91 248 INDEX. Ductility..................................................................... 26 Electro-deposit of metals............................................... 243 Electrolysis................................................................ 103 Electro-metallurgy...................................................... 241 Electrotype, origin of.................................................. 241 Elements, metallic....................................................... 12 Emery....................................................................... 231 Flame, blow-pipe........................................................ 69 management of..................................................... 85 Fluorides, metallic...................................................... 93 Flux......................................................................... 139 Forging platinum....................................................... 179 Fulminating gold......................................................... 142 silver.................................................................... 166 mercury.............................................................. 210 Furnace, lime, for melting platinum............................... 178 Fusible metal............................................................ 237 Fusing-points of metals................................................. 19 Galena, argentiferous.................................................. 160 Gauge-plate............................................................... 81 Gold......................................................................... 104 alloys of.............................................................. 125 chlorides of.......................................................... 136 clasps for partial artificial dentures.......................... 128 coin.................................................................... 133 compounds of....................................................... 136 containing iridium................................................ 118 different forms of precipitated................................ 122 discrimination of.................................................. 122 foil, cohesive........................................................ 149 foil, non-cohesive.................................................. 150 in combination with tin in filling teeth..................... 239 Lamm's shredded.................................................. 122 oxides of............................................................. 136 precipitants for.................................................... 122 INDEX. 249 Gold, precipitation of, by ferrous sulphate.................... 123 precipitation of, by oxalic acid............................... 122 precipitation of, by sulphurous acid........................ 123 properties, occurrence, and distribution of................ 105 pure, preparation of............................................. 119 quartation process of refining................................. 112 refining............................................................... 112 swaging, when alloyed with platinum..................... 128 Watts's crystal..................................................... 124 Gum frit.................................................................... 141 Gun-metal................................................................. 237 Hot-blast blow-pipes.................................................... 72 Hydrogenium............................................................. 16 Ingot molds............................................................... 80 Iodides, metallic......................................................... 93 Iron.......................................................................... 193 fusing-point of....................................................... 194 meteoric............................................................... 193 native.................................................................. 193 properties of.......................................................... 194 solvents of............................................................ 194 Kaolin....................................................................... 231 Lamps, soldering......................................................... 68 Lead......................................................................... 232 alloys of............................................................... 232 amalgamation of.................................................... 233 desilvering of....................................................... 233 discrimination of.................................................. 234 properties of......................................................... 232 reduction of.......................................................... 232 Magnetic iron............................................................. 195 Malleability of metals.................................................. 25 Mercury.................................................................... 201 adulterations of..................................................... 202 250 INDEX. Mercury chlorides....................................................... 206 compounds........................................................... 206 discrimination of.................................................. 209 filtration of.......................................................... 204 native.................................................................. 201 occurrence of....................................................... 201 ores, reduction of.............................................201 202 oxides of............................................................. 206 Priestley's plan of purifying................................... 204 properties of......................................................... 204 pure, to obtain.......................................71............. 203 purification of, by digestion.................................... 202 quantity of, to be used in amalgams........................ 54 redistillation of..................................................... 202 sources of......................................................,...... 104 sulphides of.......................................................... 206 Metallurgy, definition of.............................................. 7 Metallic bromides....................................................... 92 chlorides............................................................... 91 cyanides.............................................................. 91 fluorides............................................................... 93 iodides.................................................................. 93 oxides.................................................................. 93 sulphides.............................................................. 96 Metals, base................................................................ 15 capacity for heat of............................................... 20 color of............................................................... 17 conduction of electricity of.................................... 23 conduction of heat of............................................. 23 effects of alloying in............................................. 34 elasticity and sonorousness of................................. 30 expansion of, by heat............................................ 21 fusibility of......................................................... 18 fusing-points—table of........................................... 19 malleability, ductility and tenacity of...................... 25 noble................................................................... 14 odor and taste of.................................................... 18 properties of......................................................... 14 INDEX. 251 Metals, table of............'.............................................. 12 volatility of.......................................................... 31 volatility of, agents which induce........................... 32 Nickel-plating........................................................... 243 Oxides, metallic......................................................... 93 Oxides, reduction of.................................................... 101 Palladium.................................................,............... 189 alloys of.............................................................. 190 amalgams............................................................ 191 cost of................................................................. 192 discrimination of.................................................. 192 properties of................................................:....... 190 sources of............................................................. 189 Pewter..................................................................... 237 Phosphor-bronze........................................................ 42 Platinum.................................................................. 174 alloys of.............................................................. 181 amalgamation of................................................... 181 associate metals with............................................. 189 chlorides of......................................................... 183 Deville's furnace for melting.................................. 178 properties of......................................................... 179 pure................................................................... 179 solvents of............................,.............................. 180 welding.............................................................. 179 Wollaston's method of preparing............................ 174 Polishing-putty.......................................................... 239 Purple of Cassius....................................................... 137 Quartation process of refining gold............................... 112 Reduction of metals................................................... 97 Refining gold............................................................ 112 Reinsch's test....................................................... 103, 209 Rolling mills............................................................. 80 252 INDEX. Ruby........................................................................ 231 Sapphire................................................................... 231 Silicate of gold.......................................................... 141 Silver....................................................................... 156 alloys of.............................................................. 169 analysis of........................................................... 166 chloride of........................................................... 165 cupellation of...................................................... 167 deposition of, by battery........................................ 173 discrimination of.................................................. 166 estimation of........................................................ 166 native................................................................. 158 nitrate of............................................................. 164 oxide of............................................................... 164 precipitation of, by copper...................................... 169 precipitation of, by iron.......................................... 169 precipitation of, by sodium chloride......................... 168 precipitation of, by zinc.......................................... 169 properties of......................................................... 156 pure...................................................................... 168 separation of, from ores......................................... 159 solders for........................................................... 171 solvents of........................................................... 168 spitting of, during fusion....................................... 163 sulphate of........................................................... 165 sulphide of............................................................ 165 Solders for aluminium................................................ 230 gold..................................................................... 130 silver................................................................... 172 used in dentistry.............................................130, 172 Specific gravity of alloys............................................. 37 Speculum-metal......................................................... 238 Stannic chloride......................................................... 239 Stannum (tin)............................................................ 235 Steel......................................................................... 195 blistered............................................................... 196 cast.................................................................... 196 INDEX. 253 Steel, discrimination of................................................ 200 hardening............................................................ 197 tempering............................................................ 197 Sulphides, metallic............................ ........................ 96 reduction of......................................................... 100 Supports, for use in melting and soldering....................... 85 Tellurium........................................;......................... 15 Tenacity of metals...................................................... 26 Tin, alloys of............................................................. 235 amalgamation of.................................................. 235 chlorides of.......................................................... 239 discrimination of................................................... 240^ estimation of........................................................ 61 foil..................................................................... 239 in amalgams........................................................ 49 oxide of............................................................... 61 pure, preparation of.............................................. 238 refining............................................................... 238 solvents of........................................................... 239 Titanium.................................................................. 17 Type-metal................................................................ 237 Vermilion................................................................. 207 Welding properties of platinum.................................... 179 W ire-drawing............................................................ 81 Wood's metal............................................................. 237 Zinc........................................................................ 218 alloys in dentistry................................................. 220 alloys of.............................................................. 219 counter-dies......................................................... 222 dies for swaging plates.......................................... '^21 discrimination of................................................. 225 expansibility of.................................................... 21 in amalgams........................................................ 219 oxychloride of...................................................... 224 properties of......................................................... 218 'ggr 5- t*v VNOI1VN 3NIDIQ3W dO AaVaail IVNOIIVN 3NiDia3w do Aavaan ivnoiivn VNOI1VN 3NIDIQ3W dO Aavaan IVNOIIVN 3NIDIQ3W do Aavaan ivnoiivn EDICINE NATIONAL LIBRARY OF MEDICINE 4 V- NATIONAL LIBRARY OF MEDICINE 4 V. 'noiivn SNiDiasw do Aavaan IVNOIIVN SNiDiasw do Aavaan ivnoiivn DICINE NATIONAL LIBRARY OF MEDICINE NATIONAL LIBRARY OF MEDICINE foJj^l'xCS.tjtel^Cs ,\X Q3w do Aavaan ivnoiivn 3nidiq3w do Aavaan ivnoiivn snidiqsw do Aa NAL LIBRARY OF MEDICINE NATIONAL LIBRARY OF MEDICINE NATIONAL LIBRAR 5 \_^£. asw do Aavaan ivnoiivn snidiosw do Aavaan ivnoiivn 3nidio.3w do am- Pa JAL LIBRARY OF MEDICINE NATIONAL LIBRARY OF MEDICINE NATIONAL LIBRARY I V I3w do Aavaan ivnoiivn snioiosw do Aavaan ivnoiivn snoiosw do Aav i IAL LIBRARY OF MEDICINE NATIONAL LIBRARY OF MEDICINE NATIONAL LIBRARY 3w do Aavaan ivnoiivn snidiosw do Aavaan ivnoiivn snidichw do Aav M LIBRARY OF MEDICINt' NATIONAL LIBRARY OF MEDICINE NATIONAL LIBRARY