Armored Medical Research Laboratory Fort Knox, Kentucky PROJECT NO. 2 - OPERATIONS AT HIGH TEMPERATURES First Partial Report On Sub-Project No, 2-22, Determination of the Amount of Heat Transmitted to the Fighting Compartment of Tanks Under Field Conditions Project No. 2-22 17 August 1943 ARMORED MEDICAL RESEARCH LABORATORY Fort Knox, Kentucky Project NTo. 2-22 724-1 GNOML 17 August 1943 lo PROJECT: NOo 2 - Operations at High Temperatures * First Partial Report on: Sub-Project Mo, 2-22, Determination of the Amount of Heat Trans mitted to the Fighting Compartment of Tanks Under Field Conditions. Authority - Letter Commanding General, Headquarters Armored Force, Fort Knox, Kentucky, 400o112/6 GMOHD, dated September 24, 1942, b0 Purpose - To determine the adequacy, from the standpoint of heat dissipation by the crew members, of the limited rate of ventilation which is provided through the gas canister in a gas-protected tanko 2o DISCUSSION: a® Owing to the space requirements of the gas canister and other equipment required in the conversion of the ventilating system in U4 tanks to the positive-pressure type for gas-protection, the rate of ventilation through the canister is limited. At the present time it appears that a rate of no more than 175 cfm is possible. b0 This limited rate of ventilation is in sharp contrast to the quantity of air flowing through the crew compartment of the standard M4 tank (buttoned-up) which varies from 500 cfm'with engine idling to more than 2000 cfm when the engine is operating at cruising speed. Because of the great reduction in ventilation, the question is raised as to whether or not the air flow is sufficient to absorb and remove the heat released inside the tank and the moisture given off by the crew during the periods of continuous operation with the tank buttoned-up. c. Data with respect to the adequacy of the reduced ventilation from the standpoint of heat and moisture removal were obtained during actual driving tests on the range with a full crew in the tank. Details of "the test procedure and results are presented in the aopendix. 3o CONCLUSIONS: ac A rate of ventilation of lr’5 cfm in the crew compartment of the experimental M4A3 tank (without special insulation of the transmission and final drive housing) does not remove the heat or the moisture at suf- ficient rates to maintain a tolerable atmospheric environment within the tank during a continuous period of buttoned-up driving, even on a moderately warm summer day. 1 b0 If the anticipated combat conditions with respect to enemy uae of gas are such that the gas-protected tank must operate buttoned-up and be continuously prepared for attack by chemical warfare agents for prolonged periods in moderately warm areas (where, for example, the tem- perature and humidity exceed 85° F0 and 60 percent H0H0, respectively) then additional facilities for crew cooling will be required* 4o RECOMMENDATION: That this report be distributed to the agencies concerned with the development of gas-protection of tanks0 Prepared by: Lto Colo Theodore Fe Hatch, SnC Lto Robert Hc Walpole, SnC Lto Glasselle So Lawson, Info / - s' / ' /' APPROVED . * c *' • s; Colonel, Medical Corps WILLARD VACHLE Commanding 3 Incls. #1 - Appendix #2 - Tables 1 thru 3 #3 - Figures 1 thru 6 - 2 - APPENDIX In the standard series Ml Medium Tank the rate of ventilation through the crew compartment with the tank buttoned-up varies from 500 cfm at idl- ing engine speed* up to rates in excess of 2000 cfm with the engine operat- ing at cruising speed* In contrast to this, in the experimental gas-pro- tected tank (MlA3) described in a recent report from the Laborstory**, a rate of ventilation of only 175 cfm is provided through the gas canister. Owing to the limited space available in the tank for the canister and other parts of the ventilation equipment it does not appear that a higher rate of ventilation during gas protection can be anticipatedo Field observations and Laboratory measurements have shown that even with the high rate of ventilation provided in the standard tank, the solar heat absorbed and the heat given off by the transmission and final drive and the moisture released by the crew are sufficient-to raise the tempera- ture and moisture content of the air within the tank an appreciable amount. In view of this fact question may properly be raised as to the adequacy of the limited ventilation which would be available through the canister in a gas-protected tank, from the standpoint of heat and moisture removals TEST PROCEDURE Data collected under summer climatic conditions at Fort Knox are reported herewith. The tests consisted in operating the tank on the high- way and cross-country in accordance with the standard schedule shown in Table 1. This schedule, which may be referred to as a "standard tank day", is not necessarily representative of a typical day under actual field con- ditions but contains the elements of such a dayc In each test the tank was fully manned and at intervals throughout the day temperature readings were taken in the tank according to the schedule in Table 20 Observations on the crew included initial and final body weights and temperatures, the body temperature at the end of the lo5 hours of buttoned-up driving in the after- noon and a record of the water consumption and excretion during the dayc Tests were run on the experimental tank on 3 different days, one a moderately cool day with little sun, the second an average summer day with variable sun- shine and the third e day of moderately high temperature with substantially continuous sunshine* For comparative purposes, a similar test was carried out with a standard tank, also on a moderately warm day with fairly continuous sunshine* At half hour intervals during each day of test the following measure ments were taken at the Laboratory central weather station: (1) dry bulb ♦ Approximately 500 cfm in the M4A2, liUAJ and MIA*; 1000 cfm in the M1A1. ** Project No, 3° Toxic Gases in Armored Vehicles, Second Partial Report on Sub-Project No, 3~9 - Determination of Ventilation Requirements for Gas-Proofing Tanks of the Ml Series 0 23 June 1%3° - 1 - temperature in the shade, {2) wet bulb temperature in the shade, (3) wind velocity, (4) solar radiation on a horizontal surface„ The climatic data were taken at a point approximately 3 miles from the driving range but simultaneous check readings of temperature and humidity on the range re- vealed no differenceso Interior surface temperatures in the tank were determined by means of thermocouples attached to the metal under conven- iently located nuts0 Dry bulb temperatures at the various crew positions were measured by hanging thermometers and the moisture content of the air in the bow and turret was determined by means of an aspirating psychrometer which had been checked against the fan-operated psychrometer at the control station,. RESULTS The records of temperature and humidity within the experimental tank and in the standard vehicle are shown in Figures 1 to 4o The climatic data for the four days are also shown on the graphs„ ao Performance of experimental pressure tank compared with standard aank, Figures 1 and 2 give the surface and air temperatures and the humidity inside the standard and experimental tanks respectively, under closely comparable outside conditions» Although the tests were run on two different days, it will be observed that the outside dry and wet bulb tem- peratures and the solar radiation values were practically the same. The wind velocity was somewhat lower in test 2 with the pressure tank. Atmos- pheric conditions inside the two tanks, however, were strikingly different. The dry bulb temperatures did not differ gre tly but there was a general elevation of the wet bulb temperatures in the experimental tank as compared with the standard vehicle resulting from the increased moisture content of the air. This is shown clearly in Table 3 which gives the increase in raoisuire content of the tank air over outside air for both vehicles. At the end of the morning and afternoon periods of operation with the tanks buttoned-up, the moisture content of the air in the standard tank averaged approximately 30 percent in excess of that in the outside air* In the pressure tank, on the other hand, the excess moisture content averaged 62 percent at the end of the morning period and 113 percent in the after- noon. These striking differences resulted from the fact that there was insufficient rate of air flow through the gas-protected vehicle to absorb the moisture given off by the crew members. As a result, rapid deteriora- tion of the atmosphere from the standpoint of crew comfort occurred. Further indication of the effect of the limited ventilation is seen in Figure 5 which shows the increase in effective temperatures* in the two * The effective temperature scale combines in one reading the effects of temperature, humidity and air movement upon heat loss from the human body. An environment having a dry bulb temperature of 105° and a wet bulb of 85° F and zero air velocity, for example, has an effective tem- perature of 90° F, This is equivalent to a saturated atmosphere of 90°F and zero velocity. It is also equal to an atmosphere having a dry bulb temperature of 100°, wet bulb temperature of 90°, and an air velocity of * 200 fpia0 2 vehicles in comparison with the effective temperature level for the outside air, assuming in the latter case the same air velocity as inside the tanks0 Effective temperatures for the outside air were substantially the same during the two testso Inside the standard tank the effective temperature did not exceed 90°, whereas within the pressure tank and particularly in the bow. the effective temperature throughout most of the day was in excess of 90 , and at the end of the afternoon period of buttoned-up operation reached a level of 96*5°o There was a steady rise in effective temperature during the morning and afternoon periods of operation which indicates that even more serious deterioration of the inside atmosphere would have occurred had the period of buttoned-up operation been continued;, It should be noted that during these tests the temperature of the transmission in the pressure tank ran uniformly below the transmission temperature in the standard vehicle with a corresponding lesser radiation heat load which is net included in the effective temperature scale0 This improvement resulted, no doubt, from the relocation of the transmission oil cooler on the engine compartment deck where it was more effectively ventilated. Bow and turret skin temperatures did not differ markedly in the two tanksc Rapid deterioration of physiological function occurs when the effective temperature exceeds 90° and when it approaches body temperature (9808), this deterioration will lead to complete collapse if exposure is pro- longed. At 1430 hours, in the case of the experimental pressure tank, the body temperature of the driver and assistant driver had increased over 3c0°Fo In the standard tank, on the other hand, the increase in body temperature was less than lo0°Fo The total water loss throughout the day amounted to 603 pounds per man (9=35 pounds for driver) in the pressure tank, and 4*1 pounds in the standard vehicle (603 pounds for driver)„ At the end of the after- noon period of buttoned-up operation, the crew in the pressure tank showed definite signs of heat exhaustion0 b. Atmospheric conditions inside gas-proof tank in relation to outside thermal conditiona0 The atmospheric conditions within the gas- protected tank were found to vary with outside conditions, as would be ex- pected* In figures 2, 3 and 4, one notes progressive improvement in the thermal conditions within the vehicle as the outside temperature end amount of solar radiation decreased* Figure 6 shows the effective temperatures in the bow during the three days together with the average outside climatic conditions* In contrast to the serious deterioration in the tank atmosphere which was observed on a moderately warm day with continuous sunshine (Figo 2), operation of the gas-protected tank on a cool day with low solar radiation did not produce unacceptable interior conditions (Fig. 4). The effective temperature reached a maximum of 87*5° arid there was no significant rise in body temperature* The total water loss throughout the day averaged 3<>5 pounds per man. Attention should be called, however, to the fact that there was a significant rise in moisture content of the tank air at the end of the morning and afternoon periods of buttoned-up operation, the average increases being 50% and 70% respectivelye This again attests to the li.nlted capacity of the quantity of air flowing through the tank to take up moisture,, - 3 - On the intermediate day with irregular sunshine and average temperature (Fig0 3), effective tempenatures in excess of 90° were encountered during the afternoon period of buttoned-up operations only, with an increase in moisture content over outside air of 75%o The total water loss throughout the day was ?02 pounds per man* and the average rise in body temperature at 1430 hours was lo0° F0 CONCLUSIONS aQ It is evident from the findings of these tests that a rate of ventilation of 175 cfra is insufficient to remove the heat and moisture from the tank when the outside temperature is of the order of 90° and higher and the relative humidity above 50% □ If the operation of the buttoned-up tank is prolonged the crew will suffer serious deterioration and collapse0 b0 At outside temperatures between 80° and 90° F the deterioration in the tank atmosphere with prolonged buttoned-up operation, the crew will experience definite fatigue and loss of efficiency. Co At outside temperatures up to 80° F the tank atmosphere will be acceptable from the standpoint of crew efficiency and fatigue. do These findings are of considerable importance in connection with tile design and operation of so-called gas-protected tanks since the installation crew—cooling equipment would greatly complicate the problem0 The need for such equipment depends upon two conditions: (l) climate in the combat area and (2) the conditions under which the tank must operate, that is to say, the length of time it must be driven completely buttoned- up. The latter depends upon the anticipated nature of attack by chemical agentso If, for example, the principal advantage of gas protection of the entire tank is to guard arainst ambush or other unexpected attacks then the tank must be prepared for attack at all times while in a combat area where the use of gas is expectedo If, at the same time, moderately high temperatures are encountered there will be a need for crew cooling0 These considerations must be kept in mind in the further study and development of gas protection by means of positive-pressure ventilation through a gas canister0 * A different crew of higher average body weight were employed in this testo ~ 4 - TABLE 1 Operating Schedule During "Standard Tank Day" Legend of Opero Schedule In Figs. 1 to 5 Time* Operation 0900 to 1000 Driving over highway to range, hatches openo 1000 to 1030 Tank stationary, hatches open, crew in tank* Fan operating in gas-proof tank; engine idling in standard tanK0 1030 to 1130 Cross-country driving, tank buttoned-up 1130 to 1230 Tank stationary, hatches open, engine dead, crew outside<> 1230 to 1300 Cross-country driving, hatches open0 1300 to 1430 Cross-country driving, tank buttoned- upo 1430 to 1$00 Tank stationary, hatches open, engine 1500 to 1600 Cross-country driving, hatches open. 1600 to 1630 Driving over highway to motor park, hatches open. * Schedule followed approximately. Time varied slightly in several tests0 TABLE 2 Location and Schedule of Temperature Measurements in Tank 1= Surface Temperatures (Contact thermocouple readings at beginning and end of every halting period) a« Bow; on front slope midway between two seats. b0 Turret; roof over gun and on rear wallo c. Transmission: front, next to final drive housing0 20 Air Temperatures (Readings every one-half hour) ac Bow: four locations - driver's left at chest height; asst0 driver*s right at chest height; over transmission, midway to roof (shielded)*; to rear of and above transmission next Co turret basket. b. Turret: four locations - at chest height at each crew position (gunner, conuaander, loader); center of turret directly under gun0 3« Moisture content (wet bulb temperature readings every one-half hour) aQ Bow: to rear of an above transmission next to turret basketo b. Turret: center, directly under guno * Always higher than other bow temperatures„ Mot included in obtaining average bow temperature0 TABLE 3 Rise in Moisture Content of Tank Air in Experimental and Standard M4A3 Tanks Time Moisture Content - Crains Per Lbo Dry Air Experimental Tank Standard Tank Outside Bow Percent Increase Turret Percent Increase Outside Bow Percent Increase Turret Percent Increase 0830 — — — — — 129 134 4 135 5 0900 118 132 12 132 12 0930 — — — — — 124 134 8 144 16 1000 119 143 20 139 17 119 132 11 134 13 1030 121 150 24 141 17 119 125 5 126 6 1130* 128 214 62 202 12 112 112 M in 12 1230 120 152 27 154 28 no 140 27 135 23 1300 115 173 50 156 35 111 n5 8 131 18 1330 112 197 76 200 79 no 143 30 133 21 1400 108 215 99 204 89 118 151 28' 140 19 1430* 105 220 -119 218 108 112 i41 22 m ii 1500 106 153 44 169 60 108 133 23 136 26 1530 106 146 38 155 46 103 127 23 129 25 1600 105 170 62 155 47 103 135 31 142 38 1630 105 137 30 140 33 — — — — — * End of period of buttoned-up driving,, Fig, I TEMPERATURES IN STANDARD M4A3 TANK MODERATELY HOT DAY SOLAR RADIATION ~ BTU/SQ FT/HR . od ro WIND VELOCITY - M P H, TEMPERATURE °F Fig. 1 Fig 2 TEMPERATURES IN EXPERIMENTAL M4A3 TANK ( 175 CFM) MODERATELY HOT DAY SOLAR RADIATION - BTU/SO.FT/HR co rv> WIND VELOCITY ~MPH. TEMPERATURE ° F Fig. 2 Fig. 3 TEMPERATURES IN EXPERIMENTAL M4A3 TANK (175 CFM) AVERAGE WARM DAY SOLAR RADIATION - BID / SO FT /HR cp £ MND VELOCITY-M R H TEMPERATURES °F TIME - HOURS Fig. 3 Fig. 4 TEMPERATURES IN EXPERIMENTAL M4A3 TANk(|75CFm) COOL DAY SOLAR RADIATION - BTU/SQ FT/HR -C- OD WIND VELOCITY - M. P H TEMPERATURE °F Fig. 4 Fig. 5 EFFECTIVE TEMPERATURES IN TURRET AND BOW OF EXPERIMENTAL M4A3 TANK (175 CFM) AS COMPARED WITH STANDARD M4A3 TANK, SHOWING EFFECT OF LIMITED VENTILATION. MODERATELY HOT DAY WITH CONTINUOUS SUNSHINE. EFFECTIVE TEMPERATURE ° F Fig 5 Fig. 6 EFFECTIVE TEMPERATURES IN BOW OF EXPERIMENTAL M4A3 TANK (175 CFM) ON COOL, WARM AND MODERATELY HOT DAYS EFFECTIVE TEMPERATURE °F TIME - HOURS AVERAGE CLIMATIC CONDITIONS TEST td tw WIND VELOCITY SOLAR RAD. I 07.0 75.5 3.6 230 II 81.5 74 0 5.4 145 HI 75.5 68 6 4.5 130 FIG. 6